Ronstan ORBIT WINCH 40QT User manual

Line EntryOutput Drive
DETERMINE WINCH MOUNTING POSITION
Position the winch in the desired location. Ensure the surface is flat and the
line entry angle is acceptable (3-8º as shown below).
INSTALLATION
QUICK REFERENCE GUIDE
Ensure the Drive gear is aligned to the line entry as per the orientation on
the template.
STEP 2
Pull back the spring-loaded release latch on the self-tailing arm with a fingertip (1), then
rotate the arm slightly in an anti-clockwise direction (2) until it can be lifted clear of the
winch (3).
STEP 5
Apply sealant under the base of the centre stem around the mounting holes, ensuring
that the drainage channels remain clean and free of sealant. For mounting on metal
surfaces, the base must also be completely isolated from the mounting surface to
prevent galvanic corrosion. Isolation is also recommended for installation on raw
carbon fibre surfaces.
Download the drilling template and complete Product Manual for this winch from ronstan.com/orbitwinch for detailed instructions regarding installation, operation, service and maintenance.
Download the complete Product Manual for
this winch from ronstan.com/orbitwinch for
detailed instructions regarding installation,
operation, service and maintenance.
STEP 1
Clean the mounting surface and tape the drilling template in position so that it
matches the desired winch mounting position and orientation.
STEP 4
With the template in place, drill the Ø6.5mm holes for the M6 mounting bolts (or
9/32” holes for 1/4” bolts).
Remove the template, clean away any debris from the holes, and clean the deck
thoroughly to ensure deck sealant can adhere properly.
STEP 3
Pull upward on the drum to remove it from the centre stem. Place the centre stem on
the template with mounting hole positions aligned, to check that orientation of rope
entry in relation to Output Drive Gear is correct.
STEP 6
Fit the winch to the deck using large washers (or backing plate) and locking nuts
below deck. Apply Tef-Gel™ under the head of each mounting fastener to isolate it
from the aluminium centre stem. To avoid wearing the anodised surface of the stem,
use a hex key to prevent the fastener from turning and use a spanner to tighten the nuts
from below.*
* 5x M6 or 1/4” Grade 316 stainless steel fasteners. Use of A4-70 DIN912 hex socket cylinder head
screws is recommended, installed at a torque setting of no more than 7.1Nm as per industry standards.
Tef-Gel™ is a trademark of Ultra Safety Systems, Inc.
ORBIT WINCH™
40QT
RA6402 Two Speed, Self-tailing Winch with QuickTrim™
996130—Rev.1
523((175<
5$028177(03/$7(
6&$/(
)$67(1(56[0
7+,6'5$:,1*/,%5$5<+$6%((1352'8&(')2586(,1'(&.3/$1621/<620('(7$,/6+$9(%((120,77('
6+28/'$&&85$7(',0(16,216%(5(48,5('68&+$6+2/(63$&,1*/(1*7+6(7&
3/($6(&217$&752167$1)25)857+(5,1)250$7,21
523((175<
5$028177(03/$7(
6&$/(
)$67(1(56[0
7+,6'5$:,1*/,%5$5<+$6%((1352'8&(')2586(,1'(&.3/$1621/<620('(7$,/6+$9(%((120,77('
6+28/'$&&85$7(',0(16,216%(5(48,5('68&+$6+2/(63$&,1*/(1*7+6(7&
3/($6(&217$&752167$1)25)857+(5,1)250$7,21
RA6402 Specifications
Power ratio: 1st speed: 8:1
2nd speed: 40:1
Line dia.: 7-12mm (9/32" - 1/2")
Weight: 3.1 kg (6.8 lb)
MWL: 850 kg (1870 lb)
1
2
3
!
Incorrect line entry
Mounting surface not flat
3-8°

REASSEMBLING THE WINCH
ENABLING QUICKTRIM™ FUNCTION
QUICKTRIM™
A patented innovation in self-tailing winches that allows rapid easing of line tension without having to remove the line from the self-tailer. Orbit Winches™are delivered with the self-tailer locked, operating as a traditional two-speed self-tailing winch.
The QuickTrim™ function is enabled by following the instructions below.
STEP 1
Lift the drum assembly over the centre stem , then slide it fully down into position.
ARM ORIENTATION
The image above can be used as a guide to the orientation of the self-tailing arm in
typical locations on the deck.
STEP 2
Rotate the self-tailing arm to its desired position, ensuring that the rope splitter is in
position. Pull back the spring-loaded release latch on the self-tailing arm with a
fingertip (1), then rotate the arm slightly in a clockwise direction (3), and listen for
the audible "click" indicating it is locked in position (2).
STEP 3
Check that the drum turns smoothly when rotated by hand in a clockwise direction,
and is not able to turn in an anti-clockwise direction. Insert a winch handle in the
socket of the central drive shaft. Turning the handle in a clockwise direction should
drive the drum in fast speed; turning the handle in an anti-clockwise direction should
drive it in slow speed.
STEP 2
Locate and remove the countersunk cross-head screw.
STEP 1
Remove the self-tailer arm, closing plate and closing washer and set these parts aside
for now.
STEP 3
Reassemble the winch as per instructions above.
Read All Safety Notices and Product Manuals
Do not install or operate this winch before reading and fully understanding the
contents of the Product Manual.
Stay Alert When Operating
Winches are very powerful and have the potential to cause significant damage
and/or serious injury if used improperly or without due caution and vigilance.
Operators Must Be Trained
Help prevent significant damage and/or serious injury by ensuring any person
operating a winch has a thorough understanding of its proper operation and is
aware of the potential hazards involved. As a minimum, all winch operators
must read and understand the Safety Notices included in this Quick
Installation Guide and the Product Manual.
Particular attention is drawn to the following points:
• Children and others not qualified to operate a winch must be kept at a safe
distance from the winch and any rigging or fittings that are under load.
• Long hair and/or loose clothing must be tied back to avoid being caught in
the winch.
• In the event of a line override or other fault with an electric winch, stop the
winch and turn off power before attempting to resolve the problem.
Avoid Accidental Operation
Remove winch handles when not in use, and turn off power to electric winches
to help avoid unsupervised
or unintentional operation. Failure to do so could
result in significant damage and/or serious injury.
Maintenance
Turn off power to an electric winch before performing any maintenance or
service tasks. Failure to do so could result in significant damage and/or serious
injury.
SAFETY NOTICES
Slow
Fast
Download the complete Product Manual for this winch from ronstan.com/orbitwinch for detailed instructions regarding installation, operation, service and maintenance.
!
0°
90°
180°
270°
0°
90°
180°
270°
0°
90°
180°
270°
0°
90°
180°
270°
REMOVE SCREW TO
ACTIVATE QUICKTRIM ™
1
2
3
1
3
2
1
3
2
USING QUICKTRIM™
To release line tension, first hold the tail of the rope in one hand whilst placing your
other hand on the top cover of the self-tailer.
Use the palm of your hand to grip and rotate the top cover anti-clockwise against the
spring pressure and maintain it in that position. The self-tailer is now able to turn
beneath the cover, allowing the line to be eased off the drum in a controlled manner.
For more information and a demonstration on using QuickTrim
TM
visit:
ronstan.com/winches