Rosemount 3144P User manual

www.rosemount.com
Reference Manual
00809-0100-4021, Rev FB
August 2011
Rosemount 3144P Temperature Transmitter
Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Reference Manual
00809-0100-4021, Rev FB
August 2011 Rosemount 3144P
www.rosemount.com
Rosemount 3144P Temperature
Transmitter
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
Within the United States, Emerson Process Management has two toll-free assistance
numbers:
Customer Central
Technical support, quoting, and order-related questions.
1-800-999-9307 (7:00 am to 7:00 pm CST)
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours)
International
(952)-906-8888
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management Sales Representative.
Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Reference Manual
00809-0100-4021, Rev FB
August 2011
TOC-1
Rosemount 3144P
SECTION 1
Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Moist or Corrosive Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Return of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3144P Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SECTION 2
Installation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Setting the Loop to Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Set the Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Typical North American Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Typical European Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
In Conjunction with a Rosemount 333 HART Tri-Loop. . . . . . . . . . . . . 2-8
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Multichannel Installation (HART / 4–20 mA only) . . . . . . . . . . . . . . . . 2-10
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
HART / 4–20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
FOUNDATION fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Surges/Transients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
SECTION 3
HART Commissioning Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Field Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Updating the HART Communication Software . . . . . . . . . . . . . . . . . . . 3-2
Field Communicator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Traditional Interface Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Traditional Fast Key Sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Device Dashboard Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Device Dashboard Fast Key Sequences . . . . . . . . . . . . . . . . . . . . . . 3-10
Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Check Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Process Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Variable Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Sensor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Table of Contents
Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Reference Manual
00809-0100-4021, Rev FB
August 2011
Rosemount 3144P
TOC-2
Change Type and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Sensor 1 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Sensor 2 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
2-Wire RTD Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Terminal (Body) Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Dual-Sensor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Device Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
PV Range Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Process Variable Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Alarm and Saturation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
HART Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
LCD Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Device Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Descriptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Measurement Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
50/60 Hz Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Master Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Intermittent Sensor Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Intermittent Threshold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Open Sensor Holdoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Loop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Transmitter Diagnostics Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
View Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Multidrop Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Use with the HART Tri-Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Trim the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Sensor Input Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Active Calibrator and EMF Compensation . . . . . . . . . . . . . . . . . . . . . 3-32
Transmitter-Sensor Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
D/A Output Trim or Scaled Output Trim . . . . . . . . . . . . . . . . . . . . . . . 3-34
Output Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Scaled Output Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
HART / 4–20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
SECTION 4
FOUNDATION Fieldbus
Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Block Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Node Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Link Active Scheduler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
FOUNDATION fieldbus function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Reference Manual
00809-0100-4021, Rev FB
August 2011
TOC-3
Rosemount 3144P
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Features and Features_Sel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
PlantWeb™Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . . . . . 4-8
Resource Block Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Sensor Transducer Block Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 4-11
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Custom Meter Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Self Test Procedure for the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
LCD Transducer Block Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Analog Input (AI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Configure the AI block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Analog Input Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Trim the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Fieldbus Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Statistical Process Monitoring (SPM) . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
SPM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Troubleshooting Guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
FOUNDATION Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
SECTION 5
Maintenance Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Test Terminal
(HART / 4–20 mA only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Sensor Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Electronics Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SECTION 6
Certified Safety
Instrumented System
(Safety-Certified)
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
3144P Safety-Certified Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Failure Rate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Reference Manual
00809-0100-4021, Rev FB
August 2011
Rosemount 3144P
TOC-4
SECTION 7
Prior Use (PU) Safety
Instrumented System
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Safe Failure Fraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Changing Switch Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
APPENDIX A
Reference Data HART and FOUNDATION Fieldbus Specifications . . . . . . . . . . . . . . . . . . . . A-1
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
HART / 4–20 mA Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
FOUNDATION Fieldbus Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Options (Include with selected model number) . . . . . . . . . . . . . . . . . A-14
Spare Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
APPENDIX B
Product Certifications Rosemount 3144P With HART / 4–20 mA. . . . . . . . . . . . . . . . . . . . . . . . . B-1
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Hazardous Locations Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Rosemount 3144P With FOUNDATION fieldbus. . . . . . . . . . . . . . . . . . . . . . B-9
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Hazardous Locations Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
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Section 1 Introduction
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-2
Return of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-4
3144P Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-5
OVERVIEW
Manual This manual is designed to assist in the installation, operation, and
maintenance of the Rosemount 3144P.
Section 1: Introduction
• Transmitter and Manual Overview
• Considerations
• Return of Material
Section 2: Installation
• Mounting
• Installation
• Wiring
• Power Supply
Section 3: HART Commissioning
• Field Communicator
• Configuration
• Multidrop Communication
• Calibration
• Trim the transmitter
Section 4: Foundation Fieldbus Configuration
• Calibration
• Hardware Maintenance
• Diagnostic Messaging
• Trim the Transmitter
Section 5: Maintenance
• Maintenance
• Troubleshooting
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Rosemount 3144P
1-2
Appendix A: Reference Data
• Specifications
• Dimensional Drawings
• Ordering Information
Appendix B: Product Certifications
• Product Certifications
• Installation Drawings
Safety Instrumented System (SIS) – HART only
• Information regarding Safety Certified transmitters
Transmitter Features of the Rosemount 3144P include:
• Acceptance of inputs from a wide variety of sensors
• Configuration using HART protocol or FOUNDATION fieldbus
• Electronics completely encapsulated in epoxy and enclosed in a metal
housing, making the transmitter extremely durable, ensuring long-term
reliability
• Two housing material options that allow mounting flexibility for a variety
of environmental conditions
• Special dual-sensor features include Hot Backup®, Sensor Drift Alert,
first good, differential and average temperature measurements, and
four simultaneous measurement variable outputs in addition to the
analog output signal
•F
OUNDATION fieldbus features include: Thermocouple Degradation
Diagnostic, which indicates thermocouple health, and process and
transmitter Minimum/Maximum Tracking.
Refer to the following literature for a full range of compatible connection
heads, sensors, and thermowells provided by Emerson Process
Management:
• Temperature Sensors and Assemblies Product Data Sheet, Volume 1
(document number 00813-0100-2654)
• Temperature Sensors and Assemblies Product Data Sheet, Metric
(document number 00813-0200-2654)
CONSIDERATIONS
General Electrical temperature sensors, such as resistance temperature detectors
(RTDs) and thermocouples (T/Cs), produce low-level signals proportional to
temperature. The 3144P transmitter converts low-level signals to HART or
FOUNDATION fieldbus and then transmits the signals to the control room via
two power/signal wires.
Electrical Proper electrical installation is essential to prevent errors due to sensor lead
resistance and electrical noise. For HART communications, the current loop
must have between 250 and 1100 ohms resistance. Refer to Figure 2-10 on
page 2-12 for sensor and current loop connections. FOUNDATION fieldbus
devices must have proper termination and power conditioning for reliable
operation. Shield cables must be used for FOUNDATION fieldbus and may only
be grounded in one place.
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Rosemount 3144P
Environmental Temperature Effects
The transmitter will operate within specifications for ambient temperatures
between –40 and 185 °F (–40 and 85 °C). Since heat from the process is
transferred from the thermowell to the transmitter housing, if the expected
process temperature is near or beyond specification limits, consider using
additional thermowell lagging, an extension nipple, or a remote mounting
configuration to isolate the transmitter from the process. Figure 1-1 details the
relationship between housing temperature rise and extension length.
Figure 1-1. 3144P Transmitter
Housing Temperature Rise
versus Extension Length for a
Test Installation.
Example:
The maximum permissible housing temperature rise (T) can be calculated
by subtracting the maximum ambient temperature (A) from the
transmitter’s ambient temperature specification limit (S). For instance, if
A=40°C.
T = S - A
T = 85 °C – 40 °C
T = 45 °C
For a process temperature of 540 °C (1004 °F), an extension length of 3.6
inches (91.4 mm) yields a housing temperature rise (R) of 22 °C (72 °F),
providing a safety margin of 23 °C (73 °F). A 6.0 inch (152.4 mm)
extension length (R = 10 °C (50 °F)) offers a higher safety margin (35 °C
(95 °F)) and reduces temperature-effect errors but would probably require
extra transmitter support. Gauge the requirements for individual
applications along this scale. If a thermowell with lagging is used, the
extension length may be reduced by the length of the lagging.
Moist or Corrosive
Environments The 3144P temperature transmitter has a highly reliable dual compartment
housing designed to resist moisture and corrosion. The sealed electronics
module is mounted in a compartment that is isolated from the terminal side
conduit entries. O-ring seals protect the interior when the covers are properly
installed. In humid environments, however, it is possible for moisture to
accumulate in conduit lines and drain into the housing.
Housing Temperature Rise, Above
Ambient °C (°F)
3 4 5 6 7 8 9
0
60 (108)
50 (90)
40 (72)
30 (54)
20 (36)
10 (18)
3.6
22
Extension Length (in.)
815 °C (1500 °F) Oven Temperature
540 °C (1000 °F)
Oven Temperature
250 °C (482 °F) Oven Temperature
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Rosemount 3144P
1-4
NOTE
Each transmitter is marked with a tag indicating the approvals. Install the
transmitter according to all applicable installation codes, and approval and
installation drawings (see Appendix B: Product Certifications). Verify that the
operating atmosphere of the transmitter is consistent with the hazardous
locations certifications. Once a device labeled with multiple approval types is
installed, it should not be reinstalled using any of the other labeled approval
types. To ensure this, the approval label should be permanently marked to
distinguish the approval type(s) used.
Installation When choosing an installation location and position, take access to the
transmitter into account.
Terminal Side of Electronics Housing
Mount the transmitter so the terminal side is accessible, allowing adequate
clearance for cover removal. Make wiring connections through the conduit
openings on the bottom of the housing.
Circuit Side of Electronics Housing
Mount the transmitter so the circuit side is accessible, providing adequate
clearance for cover removal. Additional room is required for LCD installation.
The transmitter may be mounted directly to or remotely from the sensor.
Using optional mounting brackets, the transmitter may be mounted to a flat
surface or a 2.0 inch (50.8) diameter pipe (see “Mounting” on page A-2).
Software Compatibility Replacement transmitters may contain revised software that is not fully
compatible with the existing software. The Field Communicator and AMS
software containing device descriptors for the 3144 (before December 2001)
do not fully support the new features of the 3144P. The Device Descriptors
(DD) are available with new communicators or they can be loaded into
existing communicators at any Emerson Process Management Service
Center.
RETURN OF MATERIALS To expedite the return process in North America, call the Emerson Process
Management National Response Center (800-654-7768) for assistance with
any needed information or materials.
The center will ask for the following information:
• Product model
• Serial numbers
• The last process material to which the product was exposed
The center will provide
• A Return Material Authorization (RMA) number
• Instructions and procedures to return goods that were exposed to
hazardous substances
For other locations, contact an Emerson Process Management
representative.
NOTE
If a hazardous substance is identified, a Material Safety Data Sheet (MSDS),
required by law to be available to people exposed to specific hazardous
substances, must be included with the returned materials.
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Rosemount 3144P
3144P REVISIONS The initial release of the 3144P was device revision 3. Each additional
revision had incremental improvements. Table 1-1 summarizes these
changes.
Table 1-1. HART 3144P
Revisions
Table 1-2. FOUNDATION Fieldbus
3144P Revisions
Device Type
Device Rev./
SoftwareRev.
Levels Description Date
3144P 3.3 3144P Initial Product Release Jan. 2002
3144P 3.7 Minor product maintenance Mar. 2004
3144P SIS 2.1 Initial 3144P SIS Release Nov. 2004
3144P 4.1 Merger of 3144P and 3144P SIS into common
device platform
Feb. 2007
Device
Rev. Software Rev. Hardware Rev. Description Date
Rev 1 1.00.011 5Initial release Mar. 2004
Rev 1 1.00.024 5Minor product maintenance, software Sep. 2004
Rev 1 1.00.024 6Minor product maintenance, hardware Dec. 2004
Rev 1 1.01.004 6Software update Oct. 2005
Rev 1 1.01.010 7Component obsolescence hardware change and
software to support the hardware change.
Feb. 2007
Rev 2 2.02.003 7FF Sensor and Process Diagnostic Release
(D01): Thermocouple Degradation Diagnostic and
Minimum and Maximum Temperature Tracking
Nov. 2008
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Section 2 Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-2
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-6
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-10
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-14
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
potentially raises safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
• Do not remove the transmitter cover in explosive atmospheres when the circuit
is live.
• Before connecting a Field Communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof
requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
Process leaks could result in death or serious injury:
• Install and tighten thermowells or sensors before applying pressure, or process
leakage may result.
• Do not remove the thermowell while in operation. Removing while in operation
may cause process fluid leaks.
Electrical shock could cause death or serious injury. If the sensor is installed in a
high-voltage environment and a fault or installation error occurs, high voltage may be
present on the transmitter leads and terminals:
• Use extreme caution when making contact with the leads and terminals.
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Rosemount 3144P
2-2
COMMISSIONING The 3144P must be configured for certain basic variables to operate. In many
cases, these variables are pre-configured at the factory. Configuration may be
required if the variables need to be changed.
Commissioning consists of testing the transmitter and verifying transmitter
configuration data. Rosemount 3144P transmitters can be commissioned
either before or after installation. Commissioning the transmitter on the bench
before installation using a Field Communicator or AMS ensures that all
transmitter components are in working order.
For more information on using the Field Communicator with the 3144P
transmitter, see “HART Commissioning” on page 3-1. For more information on
using the 3144 with FOUNDATION fieldbus, see Section 4: Foundation Fieldbus
Configuration.
Figure 2-1. Installation Flowchart
Setting the Loop to
Manual Set the process application loop to manual when sending or requesting data
that would disrupt the loop or change the output of the transmitter. The Field
Communicator or AMS will prompt to set the loop to manual, when necessary.
Acknowledging the prompt does not set the loop to manual, it is only a
reminder. Setting the loop to manual is a separate operation.
No
Yes
No
Yes
Bench
Calibration?
BASIC SETUP
Refer to
Section 5:
Maintenance
Set Units
Set Number
of Wires
Set Damping
Set Range
Values - HART
Set Sensor
Types
VERIFY
Simulate
Sensor Input
FIELD INSTALL
Set Jumpers or
Switches
Mount the
Transmitter
Power the
Transmitter
Check for
Process Leaks
Wire the
Transmitter
START
HERE
Done
Within
Specifications?
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Rosemount 3144P
Set the Switches HART
Without an LCD display
1. If the transmitter is installed in a loop, set the loop to manual mode and
disconnect the power.
2. Remove the housing cover on the electronics side of the transmitter.
Do not remove the transmitter cover in explosive atmospheres with a
live circuit.
3. Set the switches to the desired position (see Figure 2-1).
4. Replace the transmitter cover. Both transmitter covers must be fully
engaged to meet explosion-proof requirements.
5. Apply power and set the loop to automatic mode.
With an LCD display
1. If the transmitter is installed in a loop, set the loop to manual mode and
disconnect the power.
2. Remove the housing cover on the electronics side of the transmitter.
Do not remove the transmitter cover in explosive atmospheres with a
live circuit.
3. Remove the housing cover, then unscrew the LCD display screws and
gently slide the meter straight off.
4. Set the switches to the desired position (see Figure 2-1).
5. Gently slide the LCD display back into place, taking extra precautions
with the 10 pin connection.
6. Replace and tighten the LCD display screws to secure the LCD display.
7. Replace the transmitter cover. Both transmitter covers must be fully
engaged to meet explosion-proof requirements.
8. Apply power and set the loop to automatic mode.
FOUNDATION Fieldbus
Without an LCD Display
1. If the transmitter is installed in a loop, set the loop to Out-of-Service
(OOS) mode (if applicable) and disconnect the power.
2. Remove the electronics housing cover.
3. Set the switches to the desired position and reattach the housing cover.
4. Apply power and set the loop to In-Service mode.
With an LCD Display
1. If the transmitter is installed in a loop, set the loop to Out-of-Service
(OOS) (if applicable) and disconnect the power.
2. Remove the electronics housing cover.
3. Unscrew the LCD display screws and pull the meter straight off.
4. Set the switches to the desired position.
5. Reattach the LCD display and electronics housing cover (consider LCD
display orientation).
6. Apply power and set the loop to In-Service mode.
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Rosemount 3144P
2-4
Table 2-1. Transmitter Switch
Locations
Write Protect Switch (HART and FOUNDATION Fieldbus)
The transmitter is equipped with a write-protect switch that can be positioned
to prevent accidental or deliberate change of configuration data.
Alarm Switch (HART)
An automatic diagnostic routine monitors the transmitter during normal
operation. If the diagnostic routine detects a sensor failure or an electronics
failure, the transmitter goes into alarm (high or low, depending on the position
of the failure mode switch).
The analog alarm and saturation values used by the transmitter depend on
whether it is configured to standard or NAMUR-compliant operation. These
values are also custom-configurable in both the factory and the field using the
HART Communications. The limits are:
•21.0I 23 for high alarm
•3.5I 3.75 for low alarm
Table 2-2. Values for standard
and NAMUR operation
Simulate Switch (FOUNDATION Fieldbus)
Simulate switch is used to replace the channel value coming from the Sensor
Transducer Block. For testing purposes, it manually simulates the output of
the Analog Input Block to a desired value.
MOUNTING If possible, the transmitter should be mounted at a high point in the conduit
run so moisture from the conduits will not drain into the housing. The terminal
compartment could fill with water if the transmitter is mounted at a low point in
the conduit run. In some instances, the installation of a poured conduit seal,
such as the one pictured in Figure 2-3, is advisable. Remove the terminal
compartment cover periodically and inspect the transmitter for moisture and
corrosion.
Switch Location
Switches(1)
LCD
Connector
4.4 in. (112 mm)
4.4 in. (112 mm)
(1) Alarm and Write Protect (HART),
Simulate and Write Protect (FOUNDATION Fieldbus)
Standard Operation (factory default) NAMUR-Compliant Operation
Fail High 21.75 mA I 23.0 mA Fail High 21 mA I 23.0 mA
High Saturation I 20.5 mA High Saturation I 20.5 mA
Low Saturation I 3.90 mA Low Saturation I 3.8 mA
Fail Low I 3.75 mA Fail Low I 3.6 mA
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Rosemount 3144P
Figure 2-2. Incorrect Conduit
Installation
Figure 2-3. Recommended
Mounting with Drain Seal
If mounting the transmitter directly to the sensor assembly, use the process
shown in Figure 2-4. If mounting the transmitter apart from the sensor
assembly, use conduit between the sensor and transmitter. The transmitter
accepts male conduit fittings with 1/2–14 NPT, M20 × 1.5 (CM 20), PG 13.5
(PG 11), or JIS G1/2threads (M20 × 1.5 (CM 20), PG 13.5 (PG 11), or JIS G1/2
threads are provided by an adapter). Make sure only qualified personnel
perform the installation.
The transmitter may require supplementary support under high-vibration
conditions, particularly if used with extensive thermowell lagging or long
extension fittings. Pipe-stand mounting, using one of the optional mounting
brackets, is recommended for use in high-vibration conditions.
Conduit
Lines Conduit Lines
Thermowell Sensor Hex
Conduit for
Field Wiring
Poured Conduit Seal (Where Required)
Union Coupling with Extension
Sealing
Compound
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Rosemount 3144P
2-6
INSTALLATION
Typical North American
Installation 1. Attach the thermowell to the pipe or process container wall. Install and
tighten thermowells and sensors, then apply process pressure to perform
a leak test.
2. Attach necessary unions, couplings, and extension fittings. Seal the
fitting threads with PTFE tape (if required).
3. Turn the sensor into the thermowell or directly into the process
(depending on installation requirements).
4. Verify all sealing requirements for severe environments or to satisfy code
requirements.
5. Attach the transmitter to the thermowell/sensor assembly. Seal all
threads with PTFE tape (if required).
6. Pull sensor leads through the extensions, unions, or couplings into the
terminal side of the transmitter housing.
7. Install field wiring conduit to the remaining transmitter conduit entry.
8. Pull the field wiring leads into the terminal side of the transmitter housing.
9. Attach the sensor leads to the transmitter sensor terminals. Attach the
power leads to the transmitter power terminals.
10. Attach and tighten both transmitter covers since both transmitter covers
must be fully engaged to meet explosion-proof requirements.
Figure 2-4. Typical North
American Mounting
Configuration
NOTE
The National Electrical Code requires that a barrier or seal be used in addition
to the primary (sensor) seal to prevent process fluid from entering the
electrical conduit and continuing to the control room. Professional safety
assistance is recommended for installation in potentially hazardous
processes.
Thermowell Extension
Conduit for Field
Wiring (dc power)
3.2
(81)
Extension
Fitting
Length
Union or
Coupling
NOTE: Dimensions are in inches (millimeters).
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