Rosemount 3051S Series User manual

Quick Start Guide
00825-0200-4802, Rev HC
August 2016
Rosemount™3051S Series Pressure Transmitter
and Rosemount 3051SF Series Flowmeter
with WirelessHART®Protocol

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Quick Start Guide
NOTICE
This guide provides basic guidelines for Rosemount 3051S and 3051S MultiVariable™Wireless Transmitters.
It does not provide instructions for diagnostics, maintenance, service, or troubleshooting. Refer to the
Rosemount 3051S and 3051S MultiVariable Wireless Reference Manual for more instruction. The manual
and this guide are also available electronically on EmersonProcess.com/Rosemount.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,
national, and international standards, codes, and practices. Review the approvals section of this guide for any
restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments are installed
in accordance with intrinsically safe or non-incendive field wiring practices.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical
shock.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
This device may not cause harmful interference.
This device must accept any interference received, including interference that may cause undesired
operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
The power module may be replaced in a hazardous area.
The power module has surface resistivity greater than one gigaohm and must be properly installed in the
wireless device enclosure. Care must be taken during transportation to and from the point of installation
to prevent electrostatic charge build-up.
Shipping considerations for wireless products:
The unit was shipped to you without the power module installed. Remove the power module prior to shipping
the unit.
Each power module contains two “C” size primary lithium batteries. Primary lithium batteries are regulated in
transportation by the U.S. Department of Transportation, and are also covered by IATA (International Air
Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or
any other local requirements. Consult current regulations and requirements before shipping.
Contents
Wireless considerations. . . . . . . . . . . . . . . . . . . . 3
Mount the transmitter. . . . . . . . . . . . . . . . . . . . . 4
Connect the power module . . . . . . . . . . . . . . . . 9
Trim the transmitter. . . . . . . . . . . . . . . . . . . . . . 10
Close the housing. . . . . . . . . . . . . . . . . . . . . . . . 10
Verify operation . . . . . . . . . . . . . . . . . . . . . . . . . 10
Reference information. . . . . . . . . . . . . . . . . . . . 13
Product Certifications . . . . . . . . . . . . . . . . . . . . 14

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1.0 Wireless considerations
1.1 Power up sequence
The power module should not be installed on any wireless device until the
Emerson™Smart Wireless Gateway (Gateway) is installed and functioning
properly. This transmitter uses the black power module. Order model number
701PBKKF. Wireless devices should also be powered up in order of proximity from
the Gateway, beginning with the closest. This will result in a simpler and faster
network installation. Enable active advertising on the Gateway to ensure new
devices join the network faster. For more information, see the Emerson Smart
Wireless Gateway Reference Manual.
1.2 Antenna position
Position the antenna vertically, either straight up or straight down. The antenna
should be approximately 3 ft (1 m) from any large structure or building to allow
clear communication to other devices.
Figure 1. Antenna Position
1.3 Field Communicator connections
In order for the Field Communicator to interface with the Rosemount 3051S or
Rosemount 3051SMV, the power module must be connected. This transmitter
uses the black power module. Order model number 701PBKKF.
Figure 2. Field Communicator Connections
COMM
P/N 00753-9200-0010
COMM
COMM
P/N00753-9200-0010
P/N00753-9200-0010

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Quick Start Guide
2.0 Mount the transmitter
2.1 Liquid flow applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent
valves are oriented upward.
4. Position the antenna vertically, either
straight up or straight down.
2.2 Gas flow applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
3. Position the antenna vertically, either
straight up or straight down.
2.3 Steam flow applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
4. Position the antenna vertically, either
straight up or straight down.
Flow
Flow
Flow
Flow

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Figure 3. Panel and Pipe Mount
A. U-bolt bracket
Panel mount Pipe mount
Coplanar flange
Traditional flange
In-line
6.25
(158)
3.08
(78)
A

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Quick Start Guide
2.4 Bolting considerations
If the transmitter installation requires assembly of the process flanges, manifolds,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitters. Use only bolts supplied
with the transmitter or sold by Emerson as spare parts. Figure 4 illustrates
common transmitter assemblies with the bolt length required for proper
transmitter assembly.
Figure 4. Common Transmitter Assemblies
A. Transmitter with coplanar flange
B. Transmitter with traditional flange and optional flange adapters
C. Transmitter with coplanar flange and optional manifold and flange adapters
D. Transmitter with coplanar flange and optional flange adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing
the markings on the head of the bolt and referencing Table 1. If bolt material is
not shown in Table 1, contact the local Emerson Process Management
representative for more information.
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are
coated with a lubricant to ease installation. However, no additional lubricant
should be applied when installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing pattern.
See Table 1 for final torque value.
5. Verify the flange bolts are protruding through the isolator plate before
applying pressure.
A
4 × 1.75-in.
(44 mm)
D
4 × 1.75-in.
(44 mm)
4 × 2.25-in.
(57 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
B
4 × 2.88-in.
(73 mm)

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2.5 O-rings with flange adapters
Table 1. Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial torque Final torque
Carbon Steel (CS) 300 in-lb 650 in-lb
Stainless Steel (SST) 150 in-lb 300 in-lb
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or
serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the
O-ring that is designed for its specific flange adapter, as shown below:
A. Flange adapter
B. O-ring
C. PTFE based (profile is square)
D. Elastomer (profile is round)
Whenever the flanges or adapters are removed, visually inspect the O-rings. Replace them if there are
any signs of damage, such as nicks or cuts. If you replace the O-rings, re-torque the flange bolts and
alignment screws after installation to compensate for seating of the PTFE O-ring.
B7M
316
316
316
SW
316
STM
316
R
B8M
A
B
C
Rosemount 3051S/3051SMV/3051/2051
D

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Quick Start Guide
2.6 High gain, remote antenna (optional)
The high gain, remote antenna options provide flexibility for mounting the
Rosemount 3051S and 3051SMV Wireless Transmitters based on wireless
connectivity, lightning protection, and current work practices.
The high gain, remote mount antenna kit includes coaxial sealant for the cable
connections for the lightning arrestor and antenna.
Find a location where the remote antenna has optimal wireless performance.
Ideally this will be 15–25 ft (4,6–7,6 m) above the ground or 6 ft (2 m) above
obstructions or major infrastructure. To install the remote antenna use the
following procedure:
WN option
1. Mount the antenna on a 1.5-in.to 2-in. pipe mast using the supplied mounting
equipment.
2. Connect the lightning arrestor directly to the top of the Rosemount 3051S or
3051SMV Transmitters.
3. Install the grounding lug, lock washer, and nut on top of lightning arrestor.
4. Connect the antenna to the lightning arrestor using the supplied LMR-400
coaxial cable ensuring the drip loop is not closer than 1 ft (0,3 m) from the
lightning arrestor.
5. Use the coaxial sealant to seal each connection between the wireless field
device, lightning arrestor, cable, and antenna.
6. Ensure the mounting mast and lightning arrestor are grounded according to
local/national electrical code.
Any spare lengths of coaxial cable should be placed in 12-in. (0,3 m) coils.
When installing remote mount antennas for the Rosemount 3051S and 3051SMV Transmitters,
always use established safety procedures to avoid falling or contact with high-power electrical lines.
Install remote antenna components for the Rosemount 3051S and 3051SMV Transmitters in
compliance with local and national electrical codes and use best practices for lightning protection.
Before installing consult with the local area electrical inspector, electrical officer, and work area
supervisor.
The Rosemount 3051S and 3051SMV Transmitters remote antenna option is specifically engineered
to provide installation flexibility while optimizing wireless performance and local spectrum approvals.
To maintain wireless performance and avoid non-compliance with spectrum regulations, do not
change the length of cable or the antenna type.
If the supplied remote mount antenna kit is not installed per these instructions, Emerson Process
Management is not responsible for wireless performance or non-compliance with spectrum
regulations.

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Figure 5. Rosemount 3051S Transmitter with High Gain, Remote Antenna
Note: Weather proofing is required!
The remote mount antenna kit includes coaxial sealant for weather proofing the
cable connections for the lightning arrestor, antenna, and Rosemount 3051S or
3051SMV Transmitters. Coaxial sealant must be applied to guarantee
performance of the wireless field network. See Figure 6 for details on how to
apply coaxial sealant.
Figure 6. Applying Coaxial Sealant to Cable Connections
3.0 Connect the power module
1. Remove the housing cover on the field terminal side.
2. Connect the black power module.

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Quick Start Guide
4.0 Trim the transmitter
Note
Transmitters are shipped fully calibrated per request or by the factory default of full scale
(span = upper range limit).
4.1 Zero trim
A zero trim is a single-point adjustment used for compensating mounting
position and line pressure effects. When performing a zero trim, ensure the
equalizing valve is open and all wet legs are filled to the correct level.
If zero offset is less than 3% of true zero, follow the Using the Field Communicator
instructions below to perform a zero trim.
Using the Field Communicator
For connecting with a Field Communicator, refer to Figure 2 on page 3.
Note
This can also be completed using AMS™Wireless Configurator once the device has joined
the network.
5.0 Close the housing
Close the housing cover and tighten to safety specification. Always ensure a
proper seal by installing the electronics housing covers so that metal contacts
metal, but do not over tighten.
6.0 Verify operation
Operation can be verified in four locations:
At the device via the Local display (LCD display)
By using the Field Communicator
Via the Smart Wireless Gateway’s integrated web interface
Via AMS Wireless Configurator
6.1 Local display (LCD display)
The LCD display will show the output values based on the wireless update rate.
Refer to the Rosemount 3051S and 3051SMV Wireless manuals for error codes
and other LCD messages. Press and hold the Diagnostic button for at least five
seconds to display the TAG, Device ID, Network ID, Network Join Status, and Device
Status screens.
HART®Fast Keys Steps
3, 5, 1, 3
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.