Rotary SPOA3TE 600 Series User manual

Rheinland
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© June. 2005 by Rotary Lift. All rights reserved. CO6241.12 IN20396
Rev. A 6/21/2005
SPOA3TE
600 Series
Two Post Surface Mounted Lifts
SPOA3T Series Capacity:
3000 kg (6600 lbs.)
750 kg (1650 lbs.) per arm
LP20324

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Bay Layout Table
A 10'-3" (3121mm) Outside baseplate to baseplate.
B 2'-5" (737mm)
C 1'-9-1/2" (547mm)
D 8'-5" (2560mm) Between columns.
E 9'-0" (2743mm) Minimum to nearest obstruction.
F 15'-0" (4572mm) Minimum to nearest obstruction.
G 7'-8-1/8" (2340mm) Inside baseplate to baseplate.
H 11'-9" (3600mm) Minimum to nearest obstruction or bay.
I12'-4" (3776mm) From oor to top of cylinder.
JStandard Height 11'-9" (3581mm) From oor to top of overhead.
EH1 12'-9" (3886mm) From oor to top of overhead.
EH2 13'-9" (4191mm) From oor to top of overhead.
Fig. 1
Fig. 2

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1. Lift Location:
Use architects plan when available to locate lift. Fig. 1 shows
dimensions of a typical bay layout.
2. Lift Height:
See Fig. 2 for overall lift height.
Add 1" (25mm) to overall height to lowest obstruction.
3. Column Extensions:
Before standing columns upright, install the column extensions
using (12) M10x20mm Carriage HHCS and Flanged Locknuts, Fig.
3. Overhead Mounting Bracket: Install Mounting Brackets to column
extensions, Fig 3.
4. Lift Setting:
Position columns in bay using dimensions shown in Figs. 1, 2 and Fig.
5a. With column lying on the oor, two people can lift the top of the
column and walk towards the base. As the column approaches vertical,
one of the two people should move to the opposite side of the column
and assist in slowly setting the column at on its base. Both column
base plate backs must be square on center line of lift. Notches are cut
into each base plates to indicate center line of lift for use with a chalk
line, Fig. 5a.
5. Concrete and Anchoring (Anchors Not Provided):
Note: Recommended anchors - Hilti HSA-A stud
anchor
20mm dia. x 170mm Lg. or equal.
Concrete shall have a compression strength of at least 20N/mm2and
a minimum thickness of 125mm in order to achieve a minimum anchor
embedment of 95mm. When using the recommended 20mm x 170mm
lg. anchors, if the top of the anchor exceeds 75mm above the oor
grade, you DO NOT have enough embedment. Drill (8) 20mm dia. holes
in concrete oor using holes in column base plate as a guide. See Fig.
4, Fig. 5, and Fig. 5a for hole depth, hole spacing, hole selection and
edge distance requirements.
Column Extension / Overhead Mounting Bracket
A Overhead mounting bracket
B Column extension
C M10 locknut
D M10x20mm carriage bolt
Fig. 3

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A Concrete thickness (125mm) and hole depth (114mm)
B Edge distance (150mm)
C Hole Spacing (150mm)
A 114mm Minimum
B 75mm
C 95mm
D 108mm
Drill holes using
20mm carbide tipped
masonry drill bit.
Clean Hole
Run nut down just below
impact section of bolt. Drive
anchor into hole until nut and
washer contact base.
Tighten nut with torque
wrench to 200 Nm.
A Approach
B Anchor Here
CDO NOT ANCHOR HERE
DUse long at shims here
6. IMPORTANT Using the horse shoe shims provided, shim each
column base until each column is plumb, Fig. 5a. If one column
has to be elevated to match the plane of the other column, full size
base shim plates should be used (Reference Shim Kit). Recheck
columns for plumb. Tighten anchor bolts to an installation torque
of 200Nm(20.4kg-m). Shim thickness MUST NOT exceed 13mm.
Adjust the column extensions plumb. If anchors do not tighten to
200Nm(20.4kg-m) installation torque, replace concrete under each
column base with a 1219mm x1219mm x 152mm thick 20N/mm2
minimum concrete pad keyed under and ush with the top of existing
oor. Let concrete cure before installing lifts and anchors.
CAUTION DO NOT install on asphalt or other similar unstable
surfaces. Columns are supported only by anchors in oor.
E Chalk line
F Align notches in baseplates with
chalk line.
G 7'-8-1/8" (2340mm) Inside
baseplate to baseplate.
Fig. 5
Fig. 4
Fig. 5a

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7. Overhead Assembly:
Assemble overhead, Fig 6. Adjust to dimension, shown. Install (4)
M10 x 20Lg. HHCS and Flanged lock nuts, (2) Each Side. DO NOT
TIGHTEN.
8. Overhead Switch Installation:
Mount switch assembly towards power unit column using
(2) M6 x 20 lg. HHCS, M6 Nuts and M6 Star Washers, Fig. 7.
A (4) M10 x 20Lg. HHCS
B 8'-9-1/2" (2676mm)
A (2) 19mm spacers
B M6 x 70mm HHCS and lock nut
C 5/8" (16mm) gap
9. Continued Crosshead Installation:
Insert M6 x 70mm HHCS through pivot hole in end of switch bar. Insert
opposite end of bar through slot in switch mounting bracket Fig 8. Then
secure HHCS and Switch Bar to overhead as shown, using (2) 19mm
spacers and lock nut. Tighten Hex bolt leaving 1.6mm gap between the
spacer and the overhead assembly.
D Star washers
E 7-3/4" (195mm)
F Overhead switch
A M6 x 20Lg. HHCS
B M6 nuts
C M6 star washer
Fig. 6
Fig. 8
Fig. 7

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10. Overhead:
With a ladder by each column, two people position the overhead
assembly onto column mounting brackets and fasten with (2) M10 x
20mm HHCS and (2) M10 lock nuts, Fig. 9. Tighten bolts at center of
overhead assembly.
11. Power Unit:
Put (2) M8 x 40Lg. HHCS through top holes in power unit bracket using
Vibration Pad to hold in place, Fig. 10. Install M8 anged lock nuts until
bolt end is ush with end of nut.
A (2 each column) M10 x 1.5 20Lg. HHCS bolt
B(2 each column) M10 anged lock nuts
A (2) M8 x 40Lg. HHCS
B Vibration pad
C (2) M8 lock nuts
Install power unit onto column extension, Fig. 11. Slide bolt/nut
combination into top set of holes and down to bottom of slot. Install
HHCS, Vibration Pad, and Flanged HHCS in bottom power unit holes
and tighten. (Be sure to place vibration pad between power unit and
column extension). Tighten top HHCS and Nut.
Install branch tee adapter to power unit, Fig. 12.
A (2) M8 x 40Lg. HHCS
B Vibration pad
C (2) M8 lock nuts
Fig. 9
Fig. 10
Fig. 11
Fig. 12

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12. Installing Locking Latches:
A) Install locking latches, lock hole covers, (1 hose clamp each
side) and lower column hole plugs onto columns, Fig. 13.
NOTE: Do not tighten nuts and bolts with hose clamps until after you
install the hydraulic hoses in later steps.
CAUTION Locking latch solenoids get extremely hot when lift is
being lowered.
A (2 each column) M6 x 1.0 x 12Lg. carriage bolt
B (2 each column) M6 x 1.0 lock nut
C (3 each column) M10 x 1.5 x 20Lg. carriage bolt
D (3 each column) M10 lock nut
E Hose clamp (1 on each locking latch assembly)
F Locking latch assembly
G Lower column hole plug
H Lock hole cover
I Approach
Fig. 13

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13. Installing Upper Enclosure Mounting Studs:
A) Install (6) M6 x 12 carriage bolts and mounting studs, Fig.
14. Mounting studs protrude outward from column.
14. Raising Carriages:
A) Using appropriate equipment, raise carriage 43" (1100mm).
Be sure locking latch is securely engaged, Fig. 14.
15. Attaching Hydraulic Hoses:
A) Raise cylinders out of base plates, Fig. 15.
B) Attach hoses to cylinder, Fig 15 and Fig 15a.
C) After hoses are attached place cylinders back into base
plates.
D) Install hoses and hose clips, Fig. 15a.
E) Item G of Fig. 15a illustrates hose routing for EH1 and EH2
models. Hose will route through hole with grommet on the
inside of column and a hose clamp will hold it in place from the
inside.
NOTE: Clean adapters and hoses. Inspect all threads for damage and
make sure all hose ends are crimped. Install hoses using Flared Fittings
Tightening Procedure, Section 16. Install hose clamps.
Fig. 14 Detail
A (5) M6 x 12. carriage bolt
B (5) Mounting studs
C Raise Carriages 43" (1100mm)
16. Flared Fittings Tightening Procedure:
Flared Fittings Tightening Procedure
1. Screw the ttings together nger tight. Then, using the proper size
wrench, rotate the tting 2-1/2 hex ats.
IMPORTANT Flare seat MUST NOT rotate when tightening. Only the
nut should turn.
2. Back the tting off one full turn.
3. Again tighten the ttings nger tight; then using a wrench, rotate the
tting 2-1/2 hex ats. This will complete the tightening procedure
and develop a pressure tight seal.
CAUTION Overtightening will damage tting resulting in uid
leakage.
17. Oil Filling:
Remove ll-breather cap on power unit, Fig. 15a. Fill to
MIN____ mark on tank with Dexron III ATF, or hydraulic
uid that meets ISO 32 specications.
Replace ll-breather cap.
Fig. 14

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HOSE DETAIL
A M10 x 1.5 x 20Lg. carriage bolt
B Hose clamp
C M10 lock nut
D M10 x 1.5 x 20Lg. HHCS
E Overhead hose
F Power unit hose
G Fill breather cap
H Review step 15
Fig. 15a
Fig. 15

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18. Installing Lower Enclosure Mounting Studs,
(Adapter Holders, and Tool Holders Optional):
A) Install lower enclosure mounting studs, (adapter holders and
tool holders optional), Fig. 16
B) (Install adapters optional), Fig. 16.
Fig. 16 Detail
A Power unit column
B M6 x 1.0 x 16mm carriage bolt
C M6 x 1.0 lock nut
D Tool holder (Optional)
E Mounting stud
F Adapter Holder (Optional)
G Install adapters
Fig. 16

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19. Equalizing Cables:
A) Slightly raise each carriage assembly and depress the locking latch
assembly and lower carriages to lowest latch postion, Fig. 17.
A) Remove sheave cover, Fig. 17a.
Fig. 18 Detail
A Upper sheaves
B Cable 2
C Cable 1
D Lower sheaves
B) Refer to Fig. 18 for the general cable arrangement. First, run a
cable end up through the small hole in the lower tie-off plate, Fig.
19.
Fig. 19 Detail
A Upper cable tie off plate and 13mm
nylon insert lock nut
B Lower cable tie off plate and 13mm
nylon insert lock nut
C) Push cable 1 up until the stud is out of the carriage top opening.
D) Run a nylon insert locknut onto cable 1 stud so 13mm of the stud
extends out of the locknut.
E) Pull cable 1 back down, Fig. 19.
F) Run cable 1 around the lower sheave, then up and around
overhead sheave and across and down to the opposite carriage,
Fig. 19. Install sheave cover, Fig. 17a.
G) Fasten cable 1 end to the carriage upper tie-off bracket. Tighten the
locknut enough to apply light tension to the cable.
H) Repeat procedure for cable 2. Adjust the tension of both cables
during the nal adjustments in section 31.
Fig. 19
Fig. 17a
Fig. 18
Fig. 17

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20. Installing Master Control Panel Back Plate:
A) Install master control panel back plate to powerunit column, Fig. 20.
Fig. 20 Detail
A Power unit column
B Long stud through back plate into
tapped hole.
C Master control back plate.
D Short stud through back plate into
tapped hole.
Fig. 16a
MOTOR OPERATING DATA - THREE PHASE (*S MODELS)
400 - 415 Volts 50Hz
LINE VOLTAGE CURRENT POWER
10A - 4.9Kw
*Notes: F or S Model?
To nd out if you have a F or S model Power Unit look at
the 4th letter from the end of your lift model number.
EXAMPLE: SPOA30EF585 would be a F Model.
Model number can be found on a tag on the side of the
lift.
MOTOR OPERATING DATA - SINGLE PHASE (*F MODELS)
220 - 240 Volts 50Hz
LINE VOLTAGE CURRENT POWER
17A - 1.5Kw
21. Electrical:
Have a certied electrician run power supply to disconnect switch
attached to back plate of master control, Fig. 21 refer to schematic, Fig.
21a. Size wire for 25 amp circuit. See Motor Operating Data Table.
IMPORTANT Use separate circuit for each power supply. Protect each
circuit with time delay fuse or circuit breaker. For single phase 230V
(*F Model), use 20 amp fuse. For three phase 400V (*S Model), use 12
amp fuse. All wiring must comply to all local electrical codes. Wire motor
according to wiring diagrams provided, Fig. 21a and Fig. 22. Plug in
lowering valve connection to power unit after motor is wired, Fig. 22.
IMPORTANT As with all electronic equipment, the control
modules can be affected by voltage irregularities. It is the lift owner's
responsibility to ensure that adequately protected power sources are
available for connecting this equipment.
NOTES:
Unit not suitable for use in unusual conditions. Contact
Rotary Lift for moisture and dust environment duty unit.
Fig. 20

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34
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L2
L3
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T1
T2
T3
Fig. 21 Detail
A Facility power cable.
B Back side of disconnect.
C Grounding screw attached to back plate.
Motor
Motor
Relay
U
D
LL
D
N
LL
1Coil
8
2
6
0
4
3
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4
34
4
3
4
Slave Enclosure
Master Enclosure
Latch2
Latch1
Power Unit Area
Overhead
Lowering Valve
UL1DN
Disconnect
N
L1
L2
L3
N
T1
T2
T3
NP812
REV. --
3 Phase Installation
Fig. 21
Fig. 21a
Overhead
Coil
Latch1

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21. Electrical Continued:
A) Wire overhead switch, Fig. 21a and Fig.23.
B) Route overhead cable along hydraulic hose and plug into
harness on back plate of master control panel.
C) Attach plug from harness of master control panel into the
master side lock solenoid.
D) Attach 6 position plug on slave solenoid cable to 6 position
plug on master side wiring harness. Route cable over to
slave solenoid following hydraulic hose and plug into slave
solenoid.
Fig. 22 Detail
A (4) Wire cable from harness connected to back plate to
power unit motor.
B Lowering valve connection from harness to lowering
valve on power unit.
Fig. 22

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B
D
C
Fig. 23 Detail
A Wire overhead switch
B Attach plug end of overhead switch cable into harness
located on master control back plate.
C Attach plug from harness of master control panel into the
master side lock solenoid.
D Attach 6 position plug on slave solenoid cable to 6 position
plug on master side wiring harness. Route cable over to
slave solenoid following hydraulic hose and plug into slave
solenoid. Wire tie 6 position plug together.
Fig. 23

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®
A
B
C
ON OFF
ON OFF
ON OFF
ON OFF
22. Installing The Master Control Cover:
Attach the switch contactors from harness on back plated of master
control to the master control cover. Tabs that lock switch contactors into
place must be orientated upward, Fig. 24.
23. Installing Master Control Cover, Slave Cover And
Enclosures To Lift:
A) Cut to t gaskets and install around master control cover and
slave cover, Fig. 25.
B) Wire tie all hoses and cables together, Fig. 25. NOTE: Trans-
parent hose guard should be placed at top of enclosure to
prevent chang.
C) Master control panel attaches to column with (3)
M6 x 1.0 x 10Lg. anged BHCS and rubber washers, Fig. 25.
Fig. 24 Detail
A Master control cover
B Switch contactor for UP and Down button. Snap into place
and lock into UP and Down button.
C Switch contactor for LOWER TO LOCKS button. Snap into
place and lock into LOWER TO LOCKS button.
D) Enclosures will attache to column with
M6 x 1.0 x 10Lg. anged BHCS and rubber washers, Fig. 25.
E) Slave cover attaches to column with (3) M6 x 1.0 x 10Lg.
anged BHCS and rubber washers, Fig. 25.
F) Covers and enclosures should be attached in 10 places.
Fig. 24

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AB
Fig. 25 Detail
ACut to t gaskets and install them on the master and
slave covers.
B Wire tie all hoses and cables together making sure that
there are not kinks or crimps in the cables and hoses.
NOTE: Transparent hose guard should be placed at top
of enclosure to prevent hose chang.
C Master control cover.
D Enclosures
E Slave cover.
F(10) M6 x 1.0 x 10 Lg. anged BHCS and rubber
washers used to install the enclosures and control
panels.
Fig. 25

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®
LOWER TO
®
LOWER TO LOCKS
B
C
A
D
A
Fig. 26 Detail
A Disconnect switch.
B Raise lift
C Lower lift.
D Lower lift to locks
24. Initial Start Up:
Turn disconnect to ON position from the master control panel, Fig. 26.
NOTE: For further operation instructions refer to the operation and
maintenance guide included with this literature package.
After installing arms and pins, install arm Restraint Gears as follows:
Install Restraint Gear onto arm clevis, as shown, Fig. 28. Ensure side
of gear marked TOP is facing upward, Fig. 28.
NOTE: TOP is stamped on top side of gear. You may need to pull up
on the pin-ring to allow enough room to install Restraint Gear.
Then, install the (3) 3/8"-16NC x 1-1/2" HHCS (12 total for all 4 arms)
and 3/8" Spring Lock washers into the gear and arm, Fig. 28. Torque
the Restraint Gear bolts to 30-34 ft.-lbs (46 N·m).
NOTE: To check operation of arm restraints, raise carriage 1” min.
from full down position. Pull up on pin-ring and adjust arms to desired
position. To engage restraint, let pin-ring down allowing gear teeth to
mesh together. It may be necessary to rotate arm slightly to engage
gear teeth.
NOTE: Pin & Ring, Spring, & Gear Block are all preassembled.
A Installation pinch point keep hands
above groove
NOTE: Once arm is installed in yoke, pull up actuator pin and
swing arm fully around, being sure that the Restraint Gear and
Gear Block always stay aligned. If they do not stay aligned,
remove restraint gear and install in the opposite position.
25. Arms & Restraints:
Before installing arms, raise carriages to a convenient height. Grease
swivel arm pins and holes with Lithium grease. Slide arm into yoke, Fig.
27. Install 1-3/4" diameter arm pin(s).
Fig. 27
Fig. 26
CAUTION

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220mm
AA
BB
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B
C
D
Fig. 28 Detail
ATOP will be marked on top side of restraint
gear.
B Note beveled orientation
C (3) Each arm - 3/8"-16NC x 1-1/2" HHCS
D (3) Each arm - 3/8" lock washers
26. Arm Guard Installation:
Install arm guards, Fig. 29, Fig. 29a, Fig. 29b.
Fig. 29 Rear Arm Guard Detail
A (2) 5/16"-18NC HHCS (per arm)
B (2) 5/16" spring lock washers (per arm)
C(6) 5/16" at washers (per arm)
Fig. 29a Front Arm Guard Detail
A (2) Straps
B (2) Arm guard assemblies
C (4) 1/4-20NC Hex FLgd Wzlock nuts Pltd
Fig. 29b Arm Guard Location Detail
A (2) Front arm guards
B (2) Rear arm guards
Fig. 28
Fig. 29a
Fig. 29b
Fig. 29

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C
B
C
C
C
Keep feet
clear of lift
while lowering.
WARNING
NP281
203mm
27. Door Bumper Installation:
Install door bumpers and nger guards, Fig. 30.
28. Wheel Spotting Dish:
Position wheel spotting dish, for appropriate lift model, as illustrated
in Fig. 1. Drill (2) 3/8" holes 2-1/2" deep in concrete oor using holes
in wheel spotting dish as guide. Drive both anchors, provided, into
concrete to secure dish.
Fig. 30 Detail
A Remove backing from door bumpers and install
3" (75mm) from bottom of carriage.
B (2) Door bumpers (one each carriage).
CAttach self adhesive nger guards.
29. Pinch Point Decal / Capacity Decal Location:
Install enclosed pinch point decals. Place (1) decal on each
column, Fig. 31. Decals should be a minimum of 203mm from the
bottom of decal to the ground. Capacity decals should be located
just above the lock hole covers on each column, Fig.31a.
Fig. 30
Fig. 31