Rotary SPO54M User manual

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© June 2008 by Rotary Lift. All rights reserved. CO6962.4 IN20417
Rev. F 14/03/2016
SPO54
E And M
(600 & 700 Series)
Two Post Surface Mounted Lifts
Rheinland
TUV
Rheinland
TUV

Fig. 1
Fig. 2
AB
CD
E
F
G
HI
J
AB
CD
E
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1. Lift Location: Use architects plan when available to locate lift.
Fig. 1 or Fig. 2 shows dimensions of a typical bay layout.
2. Lift Height: See Fig. 3 for overall lift height of each specific lift
model. Add 25mm to overall height to lowest obstruction.
VORSICHT DO NOT install this lift in a pit or
depression due to fire or explosion risks.
Fig. 3
Figs. 1 And 2 Detail
A 737mm
B 1829mm Minimum to nearest obstruction or bay. 2134mm
minimum nearest wall.
C 1422mm
D Power Unit
E 3962mm Minimum to nearest obstruction.
F (14) 20mm Anchors
G Apporach
H 165mm Minimum to other equipment.
I 3962mm Minimum to nearest obstruction.
J 3497mm
A
B
C
D
E
F
Fig. 3 Detail
A Overhead assembly
B 4166mm Top of cylinder
C Overhead mounting bracket
D 3/8“-16NCx3/4“ HHCS and flanged lock nut
E Tie bar - use (2) 3/8"-16NCx2-1/2" carriage bolts and flan-
ged lock nuts.
F Use (2) 3/8“-16NCx1“ carriage bolts and flanged lock nuts
in front and (2) in back.
3

Attention: E Series Lifts DO NOT Have Latch Cable Guides
or Locking Latch Cables.
3. Latch Cable Guides for M Series Lifts: Install the latch cable
conduit guide brackets to column extensions with (1) 1/4”-20NC x
1” HHCS and 1/4”-20NC Flanged Lock Nuts, Fig. 4. HHCS should
go through hole nearest the edge as shown, Fig. 4.
4. Column Extensions: Install the column extensions as shown,
Fig. 5 & 5a. Install Tie Bar as shown, Fig. 3.
Overhead Mounting Bracket: Install Mounting Brackets to
column extensions, Fig 3.
5. Lift Setting: Position columns in bay using dimensions shown
in Fig. 1 or Fig. 2. With column lying on the floor, two people can
lift the top of the column and walk towards the base. As the
column approaches vertical, one of the two people should move
to the opposite side of the column and assist in slowly setting the
column flat on its base. Both column base plate backs must be
square on center line of lift. Notches are cut into each base plate
to indicate center line of lift. Using appropriate equipment, raise
carriage to first latch position. Be sure locking latch is securely
engaged.
Note: For M Series lifts place column with power unit mounting
bracket on vehicle passenger side of lift.
Fig. 5
Fig. 4
Fig. 5a
6. Concrete and Anchoring: Concrete shall have a compression
strength of at least 20N/mm2and a minimum thickness of 125mm
in order to achieve a minimum anchor embedment of 95mm.
When using the standard supplied 20mm x 170mm lg. anchors, if
the top of the anchor exceeds 75mm above the floor grade, you
DO NOT have enough embedment. Drill (12) 20mm dia. holes in
concrete floor using holes in column base plate as a guide. See
Fig. 6a and Fig. 6b for hole depth, hole spacing, and edge distance
requirements.
CAUTION
DO NOT install on asphalt or other similar
unstable surfaces. Columns are supported only by anchors in
floor.
Standard
Height
Setting
102mm
Lower
Height
Setting
216mm
Lowest
Height
Setting
4

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Fig. 7
Fig. 6b
Fig. 6a
A
B
C
C
B
C
C
Fig. 6a Detail
AConcrete Thickness (200mm) and hole depth (114mm)
B Edge Distance (150mm)
C Hole spacing (150mm)
7. IMPORTANT: Using the horse shoe shims provided, shim each
column base until each column is plumb, Fig. 7. If one column has
to be elevated to match the plane of the other column, full size
base shim plates should be used (Reference Shim Kit). Recheck
columns for plumb. Tighten anchor bolts to an installation torque
of 200Nm(20.4kg-m). Shim thickness MUST NOT exceed 13mm.
If anchors do not tighten to 200Nm(20.4kg-m) installation torque,
replace concrete under each column base with a 1219mm
x1219mm x 152mm thick 20N/mm2minimum concrete pad keyed
under and flush with the top of existing floor. Let concrete cure
before installing lifts and anchors.
CAUTION
DO NOT install on asphalt or other similar
unstable surfaces. Columns are supported only by anchors in
floor.
Fig. 6b And 7 Detail
A 114mm Minimum
B 75mm
C 95mm
D 108mm
E Toe guard M series only.
F Anchor
G Shims (13mm maximum)
H Nut
I Flat washer
Drill holes using
20mm carbide
tipped masonry bit
drill bit.
Clean Hole
Run nut down just below
impact section of bolt.
Drive anchor into hole
until nut and washer
contact base.
Tighten nut with torque
wrench to 200 Nm.
5

A
B
Fig.9a
Fig. 9b
8. Overhead Assembly: Adjust overhead to 2896mm between
centerline of sheave pins, Fig. 8. Install (2) 3/8"-16NC x 3/4"
Flanged HHCS & Flanged Lock Nuts, do not tighten. Install
overhead stiffener angle inside center of overhead using (4) 3/8"-
16NC x 1" Flanged HHCS and Flanged Lock Nuts, see Fig. 8.
8a. Overhead Switch For M Series Lifts: Mount switch assembly
towards power unit column using (2) 1/4"-20NC x 3/4" lg. HHCS,
1/4”-20NC Nuts and 1/4" Star Washers, Fig. 8 & Fig. 9a.
8b. Continued overhead installation:
Insert 1/4"-20NC x 2-3/4" HHCS through pivot hole in end of switch
bar. Insert opposite end of bar through slot in switch mounting
bracket Fig 8.
Then secure HHCS and Switch Bar to overhead as shown,
using (2) 19mm spacer and 1/4”-20NC Lock Nut. Tighten Hex
bolt leaving 1.6mm gap between the spacer and the overhead
assembly.
9. Overhead: With a ladder by each column, two people position
the overhead assembly onto column mounting brackets and
fasten with 3/8"-16NC x 3/4" Lg. Flanged HHCS. Use (1) star lock
washer on power unit side, Fig. 9b. Use middle holes. Tighten
bolts at center of overhead assembly.
Fig. 8
A
BC
D
EF
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Fig. 8 Detail
A 1/4“-20NC x 2-3/4“ HHCS and lock
nut.
B 1.6mm gap
C Star washers
D 299mm
E (2) 19mm Spacers
F Overhead Switch
G 50mm minimum
H (2) 3/8"-16NC x 3/4" HHCS and
flanged lock nut.
I (4) 3/8"-16NC x 1" HHCS and flan-
ged lock nut.
J 2896mm
A
B
C
Fig. 9a Detail
A (2) 1/4“-20NC x 3/4“ lg. HHCS
B On one side use (2) 1/4“ External Tooth Lock washers.
C (2) 1/4“-20NC Zinc Hex Nuts
Fig. 9b Detail
A (2) 3/8“-16NC x 3/4“ HHCS
B (2) 3/8“ Lock Nuts
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10. Power Unit for M Series Lifts:
A. Install (1) star washer onto one of the (4) 5/16"-18NC x 1-1/2”
Lg. HHCS. This is very important for grounding. Put the (4)
5/16"-18NC x 1-1/2" lg. HHCS through the holes in the power
unit bracket, using push nuts to hold in place, Fig. 10. With
motor being the heaviest part of the unit, two people lift the
unit, each with one hand supporting the motor. Position the
unit on the bolts with one person supporting the power unit
while the other installs 5/16” lock washers and 5/16”-18NC
Nuts.
B. Mount Adapter Plate on column, as shown in Fig. 10, using
(3) 5/16"-18NC x 1/2" Socket Flat Head Counter Sunk Machine
Screws.
C. Remove Control Panel Cover by loosening retaining screws
in each corner. Mount Control Panel Base on Adapter Plate,
as shown in Fig. 10, using (4) #8-32NC x 3/8" Socket Head Cap
Screws. Re-attach Control Panel Cover.
D. Install and hand tighten Branch Tee to pump until O-ring is
seated, Fig 11. Continue to tighten the lock nut to 14 - 20Nm
(1.4 - 2.1kg-m), or until the nut and washer bottom out against
the pump manifold. NOTE: You may still be able to rotate the
Branch Tee. This is acceptable unless there is seepage at
the O-ring. If so, slightly tighten the lock nut.
IMPORTANT Over tightening lock nut may tear O-ring.
Fig. 11Fig. 10
CAUTION Installation of power unit for E series
lifts go to section 11.
CAUTION Continue to section 13.
Fig. 10 Detail
A 5/16"-18NC x 1-1/2" Lg. HHCS
B 5/16" External Tooth Lock washer
C Push Nut
D 5/16"-18NC Hex Nut
E Strain Relief
F Power Unit
G Adapter Plate
H 5/16"-18NC x 1/2" Socket Flat Head MS
I Control Panel Base
J Control Panel Cover
K #8-32NC x 3/8" Hex SHCS
Fig. 11 Detail
L Overhead Hose
M Branch Tee
N Crimped Hose Sleeve (Typical)
O Power Unit Hose (Short)
7

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B
C
A
B
C
Fig. 12
Fig. 12a
Fig. 12b
11. Power Unit E Series Lifts:
Put (2) 5/16"-18NC x 1-1/2" HHCS through top holes in power
unit bracket using Vibration Pad to hold in place, Fig. 12. Install
5/16"-18NC Flanged Nuts until bolt end is flush with end of nut.
Install power unit onto column extension, Fig. 12a. Slide bolt/
nut combination into top set of holes and down to bottom of slot.
Install HHCS, Vibration Pad, and Flanged HHCS in bottom power
unit holes and tighten. (Be sure to place vibration pad between
power unit and column extension). Tighten top HHCS and Nut.
Install and hand tighten Male Extension to pump until O-ring is
seated, Fig 12b. Continue to tighten the lock nut to 14 - 20Nm
(1.4 - 2.1kg-m), or until the nut and washer bottom out against the
pump manifold.
IMPORTANT
Over tightening lock nut may tear O-ring.
Install Female Swivel Tee To Male Extension, Fig. 12b. Use Flared
Fittings Tightening Procedure to tighten the Female Swivel Tee to
the Male Extension.
12. Flared Fittings Tightening Procedure:
A
B
Flared Fittings Tightening Procedure
1. Screw the fittings together finger tight.
Then using proper size wrench rotate the fitting
2-1/2 hex flats.
IMPORTANT Flare seat MUST NOT rotate
when tightening. Only the nut should turn.
2. Back the fittings off one full turn.
3. Again tighten the fittings finger tight then using
a wrench, rotate the fitting 2-1/2 hex flats. This
will complete the tightening procedure and deve-
lop a pressure tight seal.
IMPORTANT Over tightening will damage
fittings resulting in fluid leakage.
Fig. 12b Detail
A Install male extension after power unit is
mounted.
B Install Tee after male extension is placed on
power unit.
Note: DO NOT ROTATE MALE EXTENSION
WHILE INSTALLING TEE.
Fig. 12 Detail
A 5/16"-18NC x 1-1/2" Lg. HHCS
B Vibration Pad
C 5/16"-18NC Flanged Lock Nut
Fig. 12a Detail
A Hang power unit from bolts in top of power unit
bracket.
B Fill Breather Cap
C Insert bottom bolts through holes after power
unit it hung attach flanged lock nut from inside
column.
8

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98
10 10 99
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55
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7
Fig. 13 Fig. 14
13. Hoses: Clean adapters and hose. Inspect all threads for
damage and hose ends to be sure they are crimped. Install hose
using Flared Fittings Tightening Procedure, Section 12. Install
hose clamps.
Adapter & Hose Installation (see Fig. 13 & 14)
1. Install item (2) with hose clamps, on power unit column side
connecting it to the cylinder (1) first. E Series lifts only: Install
item #7 behind hose clip indicated. Orient such that welded
plug is inserted in near by hole.
2. Install item. (3) with hose clamps item (5) starting at opposite
cylinder and working toward the power unit. All excess hose
should be at bends & inside overhead assembly.
3. Connect item (2) & item (3) to Tee (4).
NOTE: Route Power Unit hose inside columns using slots
provided at column base, Fig. 15. Route Overhead Hose in column
channel on outside of column, Fig. 15. Overhead hose goes over
top end of overhead assembly, Fig. 16.
14. Oil Filling: Remove fill-breather cap on power unit,
Fig. 13 & 14. Fill to MIN____ mark on tank with Dexron III ATF,
or hydraulic fluid that meets ISO 32 specifications. Replace fill-
breather cap.
Fig. 13 Detail
Hose Routing For M Series Lifts
Item Quan-
tity
Description
1 2 Hydraulic Cylinder
2 1 Power Unit Hose
3 1 Overhead Hose
4 1 Branch Tee
5 6 Hose Clips
6 3/8-16NC x 3/4” Carriage Bolts
6 3/8-16NC Flanged Lock Nuts
6 4 Hose Clips
4 3/8-16NC x 3/4” HHCS
4 3/8-16NC Flanged Lock Nuts
7 2 Mechanical Lift Hole Plug
8 Fill Breather Cap
9 Hose runs down approach side to cylinder on left
column.
10 Cylinder bleeder.
Fig. 14 Detail
Hose Routing For E Series Lifts
Item Quan-
tity
Description
1 2 Hydraulic Cylinder
2 1 Power Unit Hose
3 1 Overhead Hose
4 1 Branch Tee
5 6 Hose Clips
6 3/8-16NC x 3/4” Carriage Bolts
6 3/8-16NC Flanged Lock Nuts
6 4 Hose Clips
4 3/8-16NC x 3/4” HHCS
4 3/8-16NC Flanged Lock Nuts
7 Fill Breather Cap
8 Hose runs down approach side to cylinder on left
column.
9 Cylinder bleeder.
9

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C
A
A
15. Equalizing Cables:
A) Remove sheave cover, Fig. 15.
Fig. 16
Fig. 15
Fig. 18
Fig. 17
CAUTION For E Series Lifts Continue To Section 20.
Fig. 17 Detail
A Upper sheaves
B Cable 2
C Cable 1
D Lower sheaves
Fig. 15 Detail
A Attach hose to column using
3/8-16NC x 3/4" carriage bolts,
flanged lock nuts, and hose clips.
B Sheave Cover
B) Refer to Fig. 17 for the general cable arrangement. First, run
a cable end up through the small hole in the lower tie-off
plate, Fig. 18.
Fig. 16 Detail
A 3/8-16NC x 3/4" flanged HHCS and
flanged lock nut.
C) Push the cable up until the stud is out of the carriage top
opening.
D) Run a nylon insert lock nut onto the cable stud so 13mm of
the stud extends out of the lock nut.
E) Pull the cable back down, Fig. 18.
F) Run cable around the lower sheave, then up and around
overhead sheave and across and down to the opposite
carriage, Fig. 17. Install sheave cover, Fig. 15.
G) Fasten the cable end to the carriage upper tie-off bracket.
Tighten the lock nut enough to apply light tension to the
cable.
Fig. 18 Detail
A Upper cable tie-off plate and 5/8"
nylon insert lock nut.
B Lower cable tie-off and 5/8" nylon
insert lock nut.
C Steel pipe spacer for narrow bay
and low ceiling.
To set up cables for a low ceiling (LC),
use approximately 16mm I.D. with a
3mm minimum wall thickness steel
pipe located at the lower cable tie off.
The lengths required are as follows:
4" (102mm) Lower Height =
8" (203mm) long pipe
8-1/2" (216mm) Lower Height =
17" (432mm) long pipe
H) Repeat procedure for the second cable. Adjust the tension
of both cables during the final adjustments in section. See
Section 36 for E series lifts and Section 39 for M series lifts.
A
B
10