Royal Sovereign 1050 User manual

Royal Sovereign LAMINATORS
OWNER'S MANUAL
RSH-1050/1650 ,RSR-685/1050
PLEASE READ AND SAVE INSTRUCTIONS
- 1 -

TOPICS PAGE
INSTRUCTION ----------------------------------------------------------------------- 3
SAFETY PRECAUTIONS ----------------------------------------------------------- 3
CHARACTERISTICS ----------------------------------------------------------------- 4
SPECIFICATIONS --------------------------------------------------------------------- 4
NAMES OF MAJOR PARTS OF MACHIN-------------------------------------------
-
5
HOW TO INSTALL THE REWINDER ---------------------------------------------
HOW TO INSTALL THE UNWINDER ------------------------------------------------ 8
SETTING UP FILM ------------------------------------------------------------------- 9
HANGING FILM ----------------------------------------------------------------------- 10
1.HOT FILM ----------------------------------------------------------------------------
-
10
2.COLD FILM --------------------------------------------------------------------------
-
11
CONTROL OF ROLLER PRESSURE ---------------------------------------------
-
12
INSTRUCTIONS FOR CONTROL PANEL ---------------------------------------
-
13
1.LCD WINDOW ---------------------------------------------------------------------
-
14
2.FUNCTIONS OF BUTTONS ----------------------------------------------------
-
15
3.HOW TO USE BUTTONS ----------------------------------------------------
LAMINATING STEPS ------------------------------------------------------------------ 20
1.HOT LAMINATING -------------------------------------------------------------
2.COLD LAMINATING --------------------------------------------------------------
-
22
TIPS FOR REMOTE CONTROL AND FOOT SWITCH ------------------------
-
23
METHOD FOR USING CUTTER -----------------------------------------------------
-
23
*.CROSS CUTTER -------------------------------------------------------------------
-
23
IMPORTANT SAFETY CONCERNS ---------------------------------------------- 24
MAINTENANCE --------------------------------------------------------------------------
-
24
IT'S NOT OUT OF ORDER ----------------------------------------------------------
-
25
SPARE PARTS -------------------------------------------------------------------------
-
25
WARRANTY ----------------------------------------------------------------------------- 26
SPEED & TEMPERATURE ADJUSTMENT---------------------------------------- 27
20~21
6~7
16~19
TABLE OF CONTENTS
- 2 -

Thank you for purchasing a Royal Sovereign Roll Laminator. It has been
designed and manufactured to provide years of continuous service in the
professional environment. To insure high quality lamination, please read
this instruction manual thoroughly. This manual will provide you with complete
operating and maintenance information. For additional product support or
factory-direct ordering information. Call Royal Sovereign Customer Service at
1-800-397-1025.
The safet
y
recommendations outlined in this section are to be read,
understood and followed before operating machine.
Kee
p
this information for future reference. Failure to com
p
l
y
an
y
of the
following safety procedures could result in serious personal injury.
1. To prevent the possibility of electrical shock, do not immerse machine in water
or permit liquids to spill inside.
2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or
rear machine openings as they could get caught by rollers and be pulled inside,
causing personal injury.
3. Do not insert sharp objects into front or rear machine openings. Do not place
anything in feed tray openings of machine other than appropriate laminating
materials or pouches.
4. Do not attempt to laminate items that exceed total recommended material
thickness.
5. Do not operate machine for any other purposes than its intended use.
6. Do not operate machine if electrical plug or power cord is damaged.
7. Turn off the power when unattended or not in use. Unplug machine before
moving it or when it is not in use for an extended period of time.
8. This machine is intended for indoor use only.
9. Do not alter or extend electric plug. Plug is configured for appropriate electrical
supply.
10. The socket-outlet shall be installed near the equipment and shall be easily
accessible.
SAFETY PRECAUTIONS
INSTRUCTION
- 3 -

RS Roll Laminator Line is advanced laminators with time transcendental desi
g
n,
utilizin
g
the latest in laminatin
g
technolo
gy
.
It is desi
g
ned for
y
ou to set tem
p
erature and s
p
eed as necessar
y
and have the
machine remember
y
our settin
g
s. Also,
y
ou can laminate an
y
thin
g
at hi
g
h s
p
eed,
regardless of thickness of material and type of film.
Remote control device allows for control of the machine from the front or rear.
Foot-Pedal Switch allows for hands-free operation.
It is also designed for convenient use by anyone through the simple procedure of
adjusting film tension in accordance with the thickness of film and materials to be
laminated.
15.0mm
(0.6inch)
13.0mm
(0.5inch)
Ass'y Stand
YesYes
Yes
Take-Up
Cutter-Cross
Switch-Foot
Max. Laminating Speed
100Kg
Film Alignment
32 - 250micron
(1.3-10mil)
Yes
1Cooling Blowers
COLD and WARM Laminating
2
Weight 300Kg
Voltage/Cycles
Power Consumption
2m/min
Max. Laminating Width
6.5ft/min
(220.5lbs)
Max. Laminating Thickness
Film thickness
RSR-1050 RSH-1050
AC100~120V, 50/60Hz
(660lbs)
140Kg
(308.6lbs)
Yes
No Yes
Yes Yes Yes
Yes Yes Yes
1400x650x1220mm 1070x650x1220mm
SPECIFICATIONS
CHARACTERISTIC
Dimensions(w x d x h)
Description
1960x650x1210mm
(77.2x25.6x47.4in) (42.1x25.6x48.0in)
RSH-1650 RSR-685
(55.1x25.6x48.0in)
3000w
AC220~ 240V, 50/60Hz
2000w3300w
685mm
13.1ft/min
Yes
3
6.5ft/min
(41.3inch)
1050mm1650mm
(64.9inch)
Yes
4m/min 2m/min 4m/min
13.1ft/min
(27inch)
Yes
Yes
Wired Remote Control
YesYes
Yes Yes
- 4 -

NO RSR-1050 RSR-685
1
2
3
4
5
7
8
9
10
11
12
13
14 ○○
○
○○○
○
○
○
○
○
○
○
○
○
○○
○
○
○
○
○
○
○
○
○
○
X
○
○
○
○
○
○
○
○○
○
X
○
X
X
○
○
○○
PART NAME
FRAME-GUIDE,PAPER
○○
NAMES OF MAJOR PARTS OF MACHINE
○○
FOOT SWITCH
RSH-1050
○
RSH-1650
○○○
○
TABLE-FRONT
○
○
○
ASS'Y-STAND
TAKE-UP SWITCH
TAKE-UP BOBBIN
IDLE BAR
HOT ROLLER
HOT METAL ROLLER
REMOTE CONTROL SWITCH
CONTROL PANEL
PRESSURE LEVER
TENSION CONTROL KNOB
SAFETY COVER
FILM ALIGNMENT KNOB X
○
6
6
14
3
2
4
10
11
12
5
7
8
9
1
- 5 -

1. Disassemble both the Right cover and the Left cover. (Note :Turn the fastening nut of the Emergency
switch counterclockwise and disaasemble the Emergency switch before disassembling the Right cover.)
2. Disassemble the Rear cover.
3. Disassemble the power switch bracket which is located at the left side of the machine.
4. Put the Plate-Rewinder L on the outer side of the frame as shown in the following figure
and fasten it with six M5 screws.
5. Put the Plate-Rewinder R on the outer side of the frame as shown in the following figure
and fasten it with six M5 screws.
6. Insert the male connector from the Rewinder motor into the female connector from the
How to install the rewinder
M5 screw 6EA
Power switch bracket
Plate-Rewinder L
Plate-Rewinder R
- 6 -

take -up motor.
7. Assemble the Right cover letting the wires go through the slot which is located at the rear side
of the Right cover.
8. Put the Power switch bracket on the Plate-Rewinder L and fasten it with two M4 screws.
How to install the unwinder
Female Connector from
take-up motor Male Connector from
rewinder motor
Power switch bracket
Plate-Rewinder L
- 7 -

1. Put the Plate-Unwinder R on the inner side of the frame as shown in the following figure
and fasten it with four M6 hexagonal bolts.
2. Put the Plate-Unwinder L on the inner side of the frame as shown in the following figure
and fasten it four M6 hexagonal bolts.
SETTING UP FILM
주 름 방 지 부
열 판
주 름 방 지 부
열 판
L
C
D
표 시 창
버 튼 부
M6 hexagonal
bolt
Plate-Unwinder R
- 8 -

1. Set the glossy side of upper/lower film to face the heat.
( Glossy side is PET film and matte side is thermal polymer laminating film.)
2. Like picture 1, insert core into the left side of upper/lower film shaft.
3. Like picture 2 and 3, insert core into the right side of upper/lower film.
4. Like picture 4 and 5, adhere core closely.
(Make the right/left direction of fixing screw consistent.)
5. Locate film in the middle, and then fasten core fixing screw.
HANGING FILM
Picture 1
Upper Film
Lower Film
Upper Film
Lower Film
Picture 2
Picture 3
Picture 4
Picture 5
Core Fixing
Screw
- 9 -

1. HOT FILM
RSH-1050/1650 RSR-685/1050
1. Insert bar into the core of the roll film then place the bar on the machine.
2. Place the Pressure Lever (on the right side of machine) to the open mode at 15mm.
3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers.
4. Pull the film from the upper roller passing over the upper idle bar to the upper roller
and put it on the roller.
5. When temperature reaches 80℃（176°F）, resin starts melting and films turn to be
transparent.
6. Place the film from lower shaft beneath the film from the upper roller which is already
melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension.
7. Set the pressure Lever to the 1mm.
8. Set speed at 1 and press Run button. The films will be fed into the machine and will
come out from the rear site of machine.
9. Check the status of lamination and place the pressure lever at lamination mode.
2. COLD FILM
UPPER ROLL FILM
UPPER IDLE BAR
HOT ROLLER
LOWER IDLE BA
R
LOWER ROLL FILM
HOT METAL ROLLER
LOWER ROLL FILM
LOWER IDLE BAR
UPPER ROLL FILM
UPPER IDLE BAR
ROLLER
TAKE UP DEVICE
COLD FILM
TAKE UP DEVICE
COLD FILM
- 10 -

RSH-1050/1650 RSR-685/1050
1. Set up cold film below the upper bar of the machine
(Set the same as method of HOT film for protect paper of lower part)
2. Set the pressure Lever to the 15mm, open mode
3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers
4. Pull the film from the upper roller passing over the upper idle bar to the upper
roller and put it on the upper roller.
5. Put the paper back of the film to the bobbin at take-up bar to rewind
the paper back.
6. Allow some of the film with melted resin to stick to the Guiding Paper.
7. Place the film from lower shaft beneath the film from the upper roller which is
already melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing
the tension.
8. Set the pressure Lever to the 1mm
9. Set speed at 1 and press Run button. The films will be fed into the machine and
will come out from the rear site of machine
10. Check the status of lamination and place the pressure lever at lamination mode
CONTROL OF ROLLER PRESSURE
TAKE
UP
DEVICE
PAPER BACK
COLD FILM
UPPER IDLE BAR
LOWER IDLE BAR
HOT ROLLER
PAPER BACK
UPPER IDLE BAR
PAPER BACK
LOWER IDLE BAR
HOT METAL ROLLER
TAKE
UP
DEVICE
COLD FIL
M
ROLLER
PAPER BACK
- 11 -

1. For setting, pull the pressure lever out and turn the lever to following the indication
2. Open/15mm : for laminating 15mm(0.6") thick board (RSH-1050/1650)
3. 10~13mm : for laminating 10~13mm（0.4" to 0.5") thick board
4. 5~7mm : for laminating 5~7mm(0.2" to 0.27") thick board
5. 1mm : for laminating 1mm(40mil) thick board
6. LAMINATING : for laminating 32~250micron thick film
We designed this machine standing by user’s convenience. You can manipulate
***Methods of controlling pressure of the roller**
INSTRUCTIONS FOR CONTROL PANEL
- 12 -

speed and temperature of rollers each by each by the LCD controller.
And with memory function, you don’t need to set machine every time you laminate.
1.LCD WINDOW
1. Initial display status.
***Terms***
BUTTON
LCD DISPLY
- 13 -

It displays you the last working condition
when turned on.
2.
Is displayed when the preset temperature
is reached.
3. Blinking
Indicates to wait till blinking stops.
Current temperature is higher or lower than
the preset temperature.
4.
Saving electricity status.
5. Temperature
1) Shows the preset temperature
2) You can check the current temperature on
the heat shoe by pressing T-Check
6. Speed
*9 different speed option.
"RSH" type---(SPEED1->0.4m(1.3ft)/min.
SPEED9-> 2.0m(6.5ft)/min.)
"RSR" type---(SPEED1->0.8m(2.6ft)/min.
SPEED9-> 4.0m(13.1ft)/min.)
*You can choice from1to4 for Cold Function
7. PRGM
*9 different memory cell (address)
You can memorize 9 different working
conditions.
2. FUNCTIONS OF BUTTONS
: Upper roller temperature controller
: Lower roller temperature controller
UPPER SPEED
LOWER
UPPER
SPEED
- 14 -

: Speed controller
: Choose memorized working condition
: ①Increase temperature
②Increase speed
③Restore the memorized working
setting
: ①Decrease temperature
②Decrease speed
③Restore the memorized working
setting
: Cold and Hot mode change
: Check current temperature
: Saving electricity while the machine is
not being operated.
: Reverse function
Stay pressing reverse button to have
the roller run backward.
: Stop working
: Run the rollers.
: Run and stop the fans
:Count & Length Values Format
:Change Into Count & Length Mode
3.HOW TO USE BUTTONS
1. Temperature available range from 0°C (32°F)
Button & Display
***Set the upper/ lower hot rollers***
REV
STOP
RUN
REV
FAN
COLD/HOT ST/BY
REV STOP RUN
T-CHECK
UPPER
LOWER
SPEED
MEMORY
MEAS
FAN
RESET
RESET
MEAS
C/HOT
ST/BY
T-CHECK
SPEED
MEMORY
- 15 -

to 160°C (320°F).
2. Temperature setting of upper roller
Press and you will see the LCD screen is
blinking 6 times. Before blinking is finished, press
or to set the temperature
3. Set temperature of lower roller
Press and choose the arrow button
the same way to set temperature of upper roller.
4Each time you press the button,
it will change 1°C (2°F). If you press the button
more than 1 seconds, temperature will change
automatically until you press the button again.
5. Buzzer is ringing each time you press the button.
1. The operator can use 9 different lamination speeds.
2. Press button then speed display mode
is blinking 6 times
Before blinking finish, the operator can change the
speed with or
3. Each time you press the button, buzzer will ring.
1) Memorize working condition
Button
&
Display
***Speed controls
the memorized working condition***
***Memorizing Working condition and Using
SPEED
UPPER
LOWER
SPEED
UPPER
LOWER
- 16 -

1.Operator can memorize 9 working conditions.
2.Choose working condition by pressing and
button after pressing button.
and speed, press button.
3.It is memorized if buzzer is ringing with blinking.
* If you change the temperature or speed when LCD
screen is still blinking, you have to press
button after changing.
4.When you memorize another working condition, you
can do above 2 and 3 operation over.
2) Use the memorized working condition.
1.Operator can choose one of 9 memorized working
conditions.
2.Press then or to select
a working condition. The display will blink.
3.After the blinking stops, it is set the working condition
you selected and shows the working condition on the
display.
1.When you press button, the present
temperature will be shown on the screen and will
***Check current temperature on the hot rollers.***
UPPER
LOWER
SPEED
MEMORY
MEMORY
MEMORY
MEMORY
MEMOR
MEMORY
T-CHECK
- 17 -

blink five times.
2.After this, it automatically returns to the previous
state.
1.You can do cold lamination with this function.
2.Press the button to show
"Cold" on the display.
3.Speed will always show 2.
4.Speed can be varied 1 or 4 by selecting
button.
5.You release the machine from cold mode by
pressing button.
6.Everytime you press the button, buzzer is ringing
7.ST/BY mode is not working at COLD mode.
1. When press button will display
on the screen and STND-BY mode is set at 80C.
2. When machine is in mode, machine
***STND-BY (Saving Electricity while you are not operating for a while)***
***Cold mode***
T-CHECK
C/HOT
SPEED
C/HOT
MEMORY
ST/BY
ST/BY
C/HOT
- 18 -

condition wouldn’t work. Press the button and
it will revert to the previous working.
3. When machine runs, you can’t change it to the
mode.
In this case, press the button and turn the
machine to the mode.
1. When press button the present numbers of
length and papers laminated will be shown on
the screen.
2. When you want to return to working mode
Press button again.
3.Also, you can reset measure mode by pressing
button.(for 2 second)
1. HOT LAMINATING
1. Turn the power switch on the back side of the machine.
(Emergency Switch must be turned off)
***Check the laminating length & How many laminated papers***
LAMINATING STEPS
ST/BY
ST/BY
STOP
MEAS
FAN
RESET
MEAS
RESET
MEAS
- 19 -

2. Set the pressure lever to the “Laminating mode”
3. Increase roller temperature. If you already memorized special working condition,
press button and choose right condition by using or
button.
4. When it’s ready, you will see ready sign on the screen and the buzzer will ring.
5. Press the button. If rollers don’t run, check the emergency switch whether
it is located at “ON” position or not.
6. To set film tension properly, use the Tension Control Knob.
Lower tension would make better operation.
7. Set document on the table. You should allow at least 5mm(1/4”) space on each side
for perfect laminations.
8. Press the button when your lamination is finished.
9. For your convenience, it would be better to set table guide in proper position.
10. When lamination is just finished, it is hot and easily bent. Try not to touch it until
it cools down.
11. After finishing your work, set the pressure lever to the “Hard Board/15mm
12. Turn the Power switch off
1. It would be easier for you to operate the machine next time if the
temperature and the speed are set at the best condition and memorized
by the using function.
2sign may appear on LCD window in the case continuous laminating.
***Useful Information***
STOP
MEMORY
MEMORY
RUN
- 20 -