Royal Sovereign RSC-5500H User manual

Roll Laminator Service Manual
MODEL: RSC-5500H/RSC-6500H
www.royalsovereign.com

3 ~ 3
4 ~ 10
4 ~ 6
6 ~ 7
7 ~ 10
10 ~ 10
11 ~ 20
11 ~ 11
3.2) Motor and Motor controller …………………………………………………………………………………………
11 ~ 13
3.3.1) Motor…………………………………………………………………………………………
11 ~ 12
3.3.2) Motor controller…………………………………………………………………………………………
13~ 13
13 ~ 14
14 ~ 15
15 ~ 17
3.5.1) Rubber Strip ……………………………………………………………………………………
15~ 16
3.5.2) Friction Plate ……………………………………………………………………………………
16 ~ 16
16 ~ 17
17 ~ 18
3.8) Main PCB and Transformer…………………………………………………………………………………………
18 ~ 19
3.11.1) Main PCB ………………………………………………………………………………………
18 ~ 19
3.11.2) Transformer ……………………………………………………………………………………………
19 ~ 19
19 ~ 20
21 ~ 22
23 ~ 26
27
28 ~ 34
Table of Content
1.Safety Precautions ………………………………………………………………………
2.Troubleshooting ……………………………………………………………………………
3.Replacing Parts ………………………………………………………………………………
3.1) Left Or Right Cover …………………………………………………………………………………………
3.3) Heater ……………………………………………………………………………………………
3.4) Sub PCB ………………………………………………………………………………………………
2.1) Roller Not Heating ………………………………………………………………………………
2.2) Roller Over Heating ……………………………………………………………………………
2.3) Rollers Not Running ………………………………………………………………………………
2.4) No Main Power ……………………………………………………………………………………
5. Parts List …………………………………………………………………………………………
6.Exploded View ……………………………………………………………………………
7.Wire Diagram …………………………………………………………………………………
3.9) Sensor…………………………………………………………………………………………
3.5) Rubber Strip and Friction Plate …………………………………………………………………………………………
3.6) Front Table…………………………………………………………………………………………
3.7) Roller…………………………………………………………………………………………
4.Adjustments ……………………………………………………………………………………

1. Safety Precautions
Safety Precaution
3
Failure to comply any of the following safety procedures could result in serious
injury. Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.
3. Keep hands and clothing(ie.Neckties)away from rollers. The rollers are pinch points that can
trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or
repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness for the
unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.

Note: While repairing:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and right stand cover.
c. Be sure to follow the steps below in order.
2.1 Roller Not Heating
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Broken Temperature Bi-Metal.
4. Defective Tempreature sensor
5. Defective heater.
6. Defective Main PCB.
1. Improper laminating mode.
a. Ensure the laminating mode is in the “Hot” mode, not the “Cold” mode.
Press “HEAT” button on the control panel to change the mode.
2. Disconnected Heating wire .
a.Cheek the Heating-wire and Connect it correctly.
MEASURE
4
2. Troubleshooting
CAUSES:

3. Broken Temperature Bi-Metal.
a. Replace the Temperature Bi-Metal located in the right-hand side of the machine.
4. Defective Tempreature sensor
a. Replace the temp. sensor set on the shaft behind the up roller.
5. Defective heater.
a. Using the multi-meter, test the continuity of the heater.
If it fails, replace the heater (Refer to "3.4 Replacing the Heaters").
5
Multi-meter
TEMP-SENSOR
Temp Bi-Metal
UP-ROLLER

a. Replace the PCB Main.()
2.2) Roller Over Heating
a.Replace the Tempreature sensor.
CAUSES
1. Defective Tempreature sensor.
6
6. Defective Main PCB.
2. Defective Main-PCB.
MEASURES
1. Defective Tempreature sensor.
Main-PCB

2. Defective Main-PCB.
a. Replace the Main-PCB
2.3) Rollers Not Running
1. No power to the unit.
2. Emergency switch is engaged.
3. Film is jammed on the rollers.
4. Opened Front Table Switch.
5. Laser sensor detect the danger or it is not in correct work place.
6. Defective main motor.
7. Defective Main-PCB.
*8. Defective Motor-controller
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
MEASURES
7
CAUSES
Main-PCB

2. Emergency switch is engaged.
a. Disengage the emergency switches located on the front of Cover-L
by rotating the knob clock-wise.
3. Film is jammed on the rollers.
a. Un-jam the film using a combination of the Pressure lever and reverse button.
8
Emergency-Switch
Emergency-Switch
Pressure-lever

4. Opened Front Table Switch.
a.Check that Front table Switch is engaged to ensure The machine is in working state.
5. Laser sensor detect the danger or it is not in correct work place.
a. Make sure laser sensor is in correct work position, and clean up things could mislead laser sensor
Stop the roller.
6. Defective main motor.
a. Replace the Motor (Refer to"3.3.1 Replacing The Motor" )
7. Defective Main-PCB.
a. Replace the Main-PCB (Refer to"3.3.1 Replacing The Motor" )
9
Switch is engaged
Laser-sensor

*8. Defective Motor-controller
* The Roller run while press the"SLOW" button,but not run while press the"RUN" button
a. Cheek if the connnector of the wire-motor controller is connnect correctly.
b. If it doesn't work ,Replace the Motor controller with a new one.
2.4) No Main Power
1. No electricity.
2. Desfective Main-Fuse
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Double check that source of power is suit for the machine
2. Desfective Main-Fuse.
a.Replace it with a new one.
MEASURES
10
CAUSES
Main-Fuse

Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and right stand cover.
3.1 Replacing the Right or Left Cover.
a. Take out 9 cover screws using screw driver.
b.Replacing it with a new one.
3.2 Replacing The Motor and The Motor controller
3.2.1 Replacing The Motor
a. Remove the Left cover.(Refer to "3.1 Replacing the right or left cover")
b.Remove two chains by disassemble the special Section of the chain with a nipper pliers.
3. Replacing Parts
11
Figure 1
Figure 2

c. Take out 6 Hexa-bolt located on the Frame-L and disassemble the Motor-system
c.Remove the motor and replace it with a new one.
c. Follow the reverse order to assmble the Motor.
3.2.2 Replacing The Motor controller
12
Hexa-Bolt
Chain-B
Chain-A
Special Chain-link

a. Remove right-cover .(Refer to 3.1 Replacing right or left cover)
b. Disassmble Cover-Motor control and unfasten 2 nuts showing in the
picture .
c. Remove the connnector of the controller and replace it with a good one.
d. Follow the reverse order to assmble the controller.
3.3 Replacing the Heaters
a. Remove the Left cover and Right cover .(Refer to "3.1 Replacing the right or left cover")
13
Motor-controller
Cover-Motor Controller
Nut-A
Nut-B
Connector

b.Disassemble 4 bolts showing in the photo, remove the wire heater and take out the insulating strip.
c.Remove the heater and replace it with a new one.
d.Follow the reverse order to reassmble insulating strip and wire-heater.
3.4 Replacing the Sub-PCB
a. Remove the Right cover .(Refer to "3.1 Replacing the right cover")
b. Disconnect the Motor-controller, unfasten screws marked with red circle .
c.Change the Sub PCB
d. Reassmble the Sub PCB following the reverse order showing above.
14
Wire-Heater
Frame-L
insulating strip
Wire-Heater
Frame-R
Screw
connector
Screw

3.5 Replacing the Rubber Strip and The friction plate
3.5.1 Replacing the Rubber Strip .
a. Remove the Shaft film
b. Take out the holder-rubber strip by gently tapping a appropriate tool putting
into the hole and replace rubber strip with a new one.
3.5.2 Replacing the The friction plate .
a. Remove the Friction adjust system.
Situation 1:
1. Unfasten 2 screws assembled in the Part-A with Hexa wrech. (Figure 1-1) & (Figure 1-2)
Situation 2:
1.Remove the sprocket after unfasten screw assembled in the Sprocket with Hexa wrech .
2.Disassemble C-ring showing in Figure 2 with circlip pliers.
Situation 3:
15
Rubber Strip
Holder-rubber strip
Figure 1-1
Figure 1-2
Part A

1.Disassemble C-ring showing in Figure 3 with circlip pliers.
b.Remove friction-plate and replace it with a new one after Disassmble handle-tension ,spring and plate.
(Figure 4)
c. Follow the reverse order to assmble it.
3.6 Replacing the Front-table
a. Disassmble both right cover and left cover.(Refer to "3.1 Replacing the right or left cover")
b. Remove the nut and then disconnect the connector.After that , push the table towards direction of
the yellow arrows shows to disassmble the table.
c. Change a new Front-table.
16
C-ring
Figure 2
Figure 3
Sprocket
C-ring
Figure 4
Friction-plate
Handle-tension
Spring
plate
connector
NUT
C-ring

d. In the reverse order to reassmble the new front-table
3.7 Replacing the Roller
Situation 1:
<Replacing Roller-up>.
a. Remove the Left cover and Right cover .(Refer to "3.1 Replacing the right or left cover")
b.Rotate the Front-table to make room for taking roller out .(Figure-5)
c. Remove The heater.(Refer to )
d. Disassmble hexa-bolt ,Screw and C-ring showing in the picture and take out the plate-pressure
e. Change the roller.
17
Figure-5
Screw
C-ring
C-ring
Hexa-bolt
plate-pressure

f. Reassemble The roller by reverse order showing above.
Situation 2:
<Replacing Roller-low>.
a. Remove up roller (refer to replacing roller )
b. Accroding to picture showing below to take out Roller-low
c. Replace Roller-low with a new one.
d. Reassemble The roller by reverse order showing above.
3.8 Replacing the The Main PCB and Transformer
3.8.1 Replacing the Main PCB
a.Disassmble right-cover ()
b. Disassemble connnectors connnected to the PCB and
Loosen 4 Screws showing in below picture
c. Change the PCB
18
Roller-low
Bearing
washer-plain
Screw

d. Tighten the Screws and Reconnect the connnectors to the PCB.
3.8.2 Replacing The Transformer
a.Disassmble right-cover ()
b. Unfasten all Screw showing in the photo circled with
the red dotted line and disconnect the connnectors
c. Change the Transformer
d. Tighten the Screws and Reconnect the connnectors .
3.9 Replacing the Sensor
a.Disassmble right-cover and left-cover.
b.Remove the Hexa bolt , C-ring
c. Disassmble Screw showing in the picture (Both sides)
d.Take out Pressure adjust system and Remove Shaft-sensor from machine.
19
Screw
C-ring
screw
Hexa-bolt
Pressure-adjust system

f. Replace the sensor with a good one.
20
Sensor