Royal Sovereign RSC-1650C User manual

www.royalsovereign.com
ROLL LAMINATOR
Service Manual

2 ~ 2
3 ~ 7
3 ~ 4
4 ~ 5
5 ~ 6
6 ~ 7
8 ~ 11
8 ~ 9
9 ~ 9
9 ~ 9
9 ~ 10
10 ~ 10
10 ~ 11
11 ~ 11
12 ~ 12
12 ~ 12
12 ~ 12
13 ~ 13
14 ~ 25
14 ~ 17
18 ~ 21
22 ~ 25
26 ~ 48
27 ~ 33
34 ~ 40
41 ~ 47
48 ~ 55
Table of Contents
1. Safety Precautions ………………………………………………………………………
2. Troubleshooting ……………………………………………………………………………
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ………………...……………………………………………………………
2.3) Rollers Not Running ……………….………………………………………………………………
2.4) No Main Power ……………………..………………………………………………………………
3. Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………
7.1) RSC-1650C Whole Exploding Drawing and Part Exploding Drawing ……………………
7.2) RSC-1650H Whole Exploding Drawing and Part Exploding Drawing ……………………
8. Wire Diagram …………………………………………………………………………………
7.3) RSC-1650HR Whole Exploding Drawing and Part Exploding Drawing ……………………
6. Parts List …………………………………………………………………………………………
6.1) RSC-1650C Parts List ………………………………………………………………………………
6.2) RSC-1650H Parts List ……………………………………………………………………………
7. Exploded Drawings ………………………………………………………………………
6.3) RSC-1650HR Parts List ……………………………………………………………………………
4. Adjustments ……………………………………………………………………………………
4.1) Adjusting Take-Up Shaft Speed ……….…………………………………………………………
4.2) Adjusting Front Roller ……………………………………………………………………………
5. Installation of Options ……………………………………………...……………………
2

3 ~ 7
9 ~ 10
10 ~ 11
11 ~ 11
12 ~ 12
12 ~ 12
12 ~ 12
13 ~ 13
14 ~ 21
14 ~ 17
18 ~ 21
22 ~ 36
1. Safety Precautions
Safety Precaution
Failure to comply any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie.Neckties) away from the rollers. The rollers have pinch
points that can trap body parts or clothing and cause serious injury.
4. Keep flammable and wet objects away from the machine.
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
3

2.1 Rollers Not Heating (RSC-1650H / HR Only)
1. Disconnected Heater Wire.
2. Defective T/Fuse.
3. Defective Bi-metal.
4. Defective Heater Assembly.
5. Defective Main PCB.
NOTE: Below steps require you to disassemble the Right, Left,
1. Disconnected Heater Wire.
a) Check to make sure that the heater wire is connect to the Main PCB. Figure 1
2. Defective T/Fuse.
a) Use the multi-tester to check the continuity on the "Wire-T/Fuse".
If it fails replace the Wire-T/Fuse. Figure 2
23 ~ 29
30 ~ 36
37 ~ 42
2. Troubleshooting
CAUSES
MEASURES
Follow the below steps in order.
and/or Rear Covers. (Refer to the "Replacing Parts" section)
WIRE-T/FUSE
Figure 2
Heater Wires
Figure 1
4

a) Use the multi-tester to test the continuity on the "Bi-Metal".
If it fails replace it with a new one. Figure 3
4. The heater in the roller is defective.
a) Use a multi-tester to test the continuity on the "Heater Assembly". If it
fails replace the Heater Assembly. Figure 4
a) Replace Main PCB.
2.2) Rollers Over Heating (RSC-1650H / HR Only)
1. The temperature sensor wire is improperly connected to the SUB-PCB.
2. Defective Heater Assembly
3. Main PCB is defective
1. If the temperature sensor wire is improperly connected to the SUB-PCB.
a) Unplug the temperature sensor wire and reconnect it properly. Figure 1
CAUSES
MEASURES
5. Main PCB is defective
3. The Bi-metal is defective.
Bi-metal
Figure 3
HEATER
Figure 4
WIRE
SENSOR
Figure 1
5

2. Defective Heater Assembly
a) Replace the broken Heater Assembly. Figure 2
3. Main PCB is defective
a) Replace Main PCB.
2.3) Rollers Not Running
1. Emergency Switches are Active.
2. Pressure Plate is not in Proper Position.
3. Film is Jammed on the Rollers.
4. Main Motor Wires are Disconnected.
5. Defective Main PCB.
6. Defective Main Motor.
1. Emergency Switch is (are) Active.
2. Pressure Plate is not in Proper Position.
a) Ensure that the Pressure Plate is in the proper position and the
Pressure Plate switch is active. Figure 1
3. Film is Jammed on the Rollers.
a) Carefully un-jam the film from the rollers.
a) Deactivate front and rear emergency switches.
MEASURES
CAUSES
Broken
Figure 2
Pressure Plate Switch
Figure 1
6

4. Main Motor Wires are Disconnected.
a) Ensure that the wire is connected properly. Figure 2
5. Defective Main PCB.
a) Replace the Main PCB.
6. Defective Main Motor.
a) Replace the Main Motor.
2.4) No Main Power
1. Main Power is Not Turned On.
2. No Power from the Outlet.
3. Defective Main Fuse.
4. Control Panel (Sub-PCB) Wire is Not Connected.
5. Disconnected Main Power Wire.
6. Defective Transformer.
1. Main Power is Not Turned On.
a) Turn on the power switch which is located on the rear left.
2. No Power from the Outlet.
a) Ensure there is power on the outlet - check the circuit breaker.
3. Defective Main Fuse.
a) Using Multi-Meter test the continuity of the Main Fuse. If it fails, replace it. Figure 1
< RSC-1650HR MAIN PCB Layout >
MEASURES
CAUSES
Motor wire connector
from the Motor Motor wire connector
from the PCB
Figure 2
Main Fuse
Figure 1
7

4. Control Panel (Sub-PCB) Wire is Not Connected.
a) Ensure that the control wires are connected to the Control Panel (Sub-PCB).
5. Disconnected Main Power Wire.
a) Connect the Main Power wires. Figure 2
6. Defective Transformer.
a) Replace the Transformer. Figure 3
Transformer
Figure 3
Main Power wires
Figure 2
8

NOTE : Before replacing any parts, ensure that the machine is turned off and
3.1 Right Cover
1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1
2. Take out the four screws as shown in Figure 2.
3. Disconnect the temperature sensor (RSC-1650H / HR only) and control wires
from the Sub-PCB. Figure 3
3. Replacing Parts
unplugged from the outlet.
Figure 1
Figure 2
Figure 3
9

4. Take out two Sub-PCB screws. Figure 4
5) Repeat the steps in reverse to assemble the Right Cover.
3.2 Left Cover
1. Take out four screws on the Left Cover.
3.3 Rear Cover
1. Disassemble the Left and Right Covers.
2. Take out the side screws - one on each side. Figure 5
3. Loosen eight Rear Cover screws. Figure 5
3.4 Main PCB
1. Pull out all the connectors from the main PCB. Figure 6
Figure 4
Figure 5
Figure 6
10