Royal Sovereign RSL-2702 User manual

ROLL LAMINATOR
ROLL LAMINATOR ROLL LAMINATOR
ROLL LAMINATOR
Service Manual
Service Manual Service Manual
Service Manual
www.royalsovereign.com

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33
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1010
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1111
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~ 14
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2020
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4.
4.4.
4. dj
djdj
dj stm
stmstm
stm ts
tsts
ts A
AA
A u
uu
u en
enen
en
……………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………
5.
5.5.
5. P
PP
P ts
tsts
ts st
stst
st ar
arar
ar Li
Li Li
Li …………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………
6.Exp
6.Exp6.Exp
6.Exp od
odod
od d
dd
d D
DD
D w
ww
w gs
gsgs
gsl
ll
l e
ee
e ra
rara
ra in
inin
in ………………………………………………………………………
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7.W
7.W7.W
7.W D
DD
D g
gg
g m
mm
mire
ire ire
ire ia
iaia
ia ra
rara
ra
…………………………………………………………………………………
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2
3.4)
3.4)3.4)
3.4) PCB
PCBPCB
PCB
……………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………
Main
Main Main
Main
3.5)
3.5)3.5)
3.5) b
bb
b PCB
PCBPCB
PCB
………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………
Su
Su Su
Su
3.6)
3.6)3.6)
3.6) H
HH
H t
tt
t s
ss
s
………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………………………………………………………
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ea
eaea
ea er
erer
er
3.7)
3.7)3.7)
3.7) C
CC
C oss
ossoss
oss C
CC
C tt
tttt
tt
…………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………………………………
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r
rr
r u
uu
u er
er er
er
3.
3.3.
3. p
pp
p g
gg
g P
PP
P ts
tsts
tsRe
ReRe
Re lacin
lacinlacin
lacin ar
arar
ar
………………………………………………………………………………
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………………………………………………………………………………
3.1)
3.1)3.1)
3.1) ght
ghtght
ght Co
CoCo
Co
…………………………………………………………………………………………
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Ri
Ri Ri
Ri ver
ver ver
ver
3.2)
3.2)3.2)
3.2) ft
ftft
ft Co
CoCo
Co
…………………………………………………………………………………………
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…………………………………………………………………………………………
Le
Le Le
Le ver
ver ver
ver
3.3)
3.3)3.3)
3.3) Co
CoCo
Co
…………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………
Rear
Rear Rear
Rear ver
ver ver
ver
b
bb
b
of
ofof
of
Co
CoCo
Co
t
tt
t
t
tt
t
Ta
TaTa
Ta
le
le le
le
n
nn
n
en
enen
en
1.
1.1.
1. f
ff
f ty
tyty
ty P
PP
P t
tt
t o
oo
o s
ss
sSa
SaSa
Sa e
ee
e recau
recaurecau
recau i
ii
i n
nn
n
………………………………………………………………………………
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2.
2.2.
2. o
oo
o b
bb
b shoot
shootshoot
shoot g
gg
gTr
TrTr
Tr u
uu
u le
lele
le in
inin
in
…………………………………………………………………………………
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2.5)
2.5)2.5)
2.5) Poo
PooPoo
Poo m
mm
m t
tt
t o
oo
o Q
QQ
Q ty
tyty
ty
…………………………………………………………………………
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…………………………………………………………………………
r La
r Lar La
r La ina
inaina
ina i
ii
i n
n n
n uali
ualiuali
uali
2.1)
2.1)2.1)
2.1) o
oo
o s
ss
s ot
otot
ot H
HH
H t
tt
t g
gg
g
………………………………………………………………………………
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R
R R
R ller
llerller
ller N
N N
N ea
eaea
ea in
inin
in
2.2)
2.2)2.2)
2.2) o
oo
o s
ss
s H
HH
H t
tt
t g
gg
g
……………………………………………………………………………
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R
R R
R ller
llerller
ller Over
Over Over
Over ea
eaea
ea in
inin
in
2.3)
2.3)2.3)
2.3) o
oo
o s
ss
s ot
otot
ot g
gg
g
………………………………………………………………………………
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R
R R
R ller
llerller
ller N
N N
N Runnin
Runnin Runnin
Runnin
2.4)
2.4)2.4)
2.4) o
oo
o Pow
PowPow
Pow
……………………………………………………………………………………
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……………………………………………………………………………………
N
N N
N Main
Main Main
Main er
er er
er

1.
1.1.
1.
f
ff
f
ty
tyty
ty
P
PP
P
t
tt
t
o
oo
o
s
ss
s
Sa
Sa Sa
Sa
e
ee
e
recau
recaurecau
recau
i
ii
i
n
nn
n
3
F t p f th f f t p d d t ailure o com ly any o e ollowing sa e y roce ures coul resul in
j P d th t t f d k p f f tserious in ury. lease rea e ins ruc ions care ully an ee or u ure
fre erence.
1 d t h d t d t t f th t . Only a license elec rician s oul ins all wiring an ou le or e lamina
or.
2 E th t p d t p p d d t t th th t . nsure e uni is lugge in o a ro erly groun e ou le wi e correc
t vol age.
3 K p h d d th ( kt ) f h h p h . ee an s an clo ing ie.Nec ies away rom rollers. T e rollers ave inc
p t th t t p b d p t th d j oin s a can ra o y ar s or clo ing an cause serious in ury .
4 K p f b d t bj t f th h . ee lamma le an we o ec s away rom e mac ine .
5 P h f . lace mac ine on a level sur ace.
6 d x ht, h d t d xt t p t . Avoi e cessive sunlig umi i y an e reme em era ures.
7 E th t t d ff, d , d p d f th t t p t . nsure e uni is urne o coole an un lugge rom e ou le rior o moving
d/ p an or re airing.
8 K p t f h f h d . ee ou o reac o c il ren.
9 th z d t d t h h d . Only Royal Sovereign au ori e main enance an service ec nicians s oul
k p ma e re airs.
10 D t tt pt t t t th t x d t t d d t th k . o no a em o lamina e i ems a e cee o al recommen e ma erial ic
ness
f th t or e uni .
11 Wh th h , d 't f b p t . en cleaning e mac ine on use lamma le s rays or ma erials.

Note: While repairing:
a. Make sure the power plug is unplugged from the power outlet.
b.
Open both side covers and rear cover.
c. Be sure to follow the steps below in order.
2.1 Rollers Not Heating
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
1. Improper laminating mode.
a. Ensure that the laminating mode is in the “Hot” mode, not the “Cold” mode.
Press “C/HOT” button on the control panel to change the mode.
2. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
4
2. Troubleshooting
CAUSES:
MEASURE

3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
4. Defective Bi-Metal.
a. Replace the Bi-Metal
5. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
b. Physically examine the heater assembly for breakage.
5
Multi-meter
Broken
WIRE-LO-T/ FUSE
WIRE-UP-T/FUSE
BIMETAL-R(130 ℃ )
BIMETAL-L(120 ℃ )

a. Replace the PCB Main.
2.2) Rollers Over Heating
1. Lower and upper heat sensors are reversed on the PCB Main.
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
a. Replace the T/Fuse wire located on the left-hand side.
CAUSES
2. Defective T/Fuse wire.
2. Defective T/Fuse wire.
3. Defective heater.
6. Defective Main PCB.
6
4. Defective main PCB.
MEASURES
Connector-Wire Sensor
WIRE-LO-T/ FUSE
WIRE-UP-T/FUSE

3. Defective heater.
(Refer to page 5)
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
a. Replace the PCB Main.
2.3) Rollers Not Running
1. No power to the unit.
2. On/Off switch is engaged.
3. Opened safety cover.
4.Opened Front Table Switch.
5. Film is jammed on the rollers.
6. Disconnected motor wire.
7. Blown motor fuse.
8. Defective main motor.
9. Defective main PCB.
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
(120V, 15Amp, & single phase).
2. On/Off switch is engaged.
4. Defective Main PCB.
CAUSES
MEASURES
7
Switch is engaged

3. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
4. Opened Front Table Switch.
a. Properly position the front table to engage the switch.
5. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
6. Disconnected motor wire.
a. Check the motor wire connection in both locations.
8
Switch is engaged
Motor wire connector
from the Motor
Motor wire connector
from the PCB

7. Blown motor fuse.
a. Replace the motor fuse located above the main power switch.
8. Defective main motor.
a. Replace the main motor.
9. Defective main PCB.
a. Replace the main PCB.
2.4) No Main Power
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 120V, 15Amp, and single phase.
2. Blown main fuse.
a. Replace the main fuse located above the main power switch.
9
CAUSES
MEASURES
Motor Fuse

3. Disconnected main power wires.
a. Check that the main power wires are properly connected.
4. Transformer is defective
a. Replace the transformer.
10
10
Main Fuse
Main Power Wires
Transformer