Royal Sovereign RSH-1650 User manual

www.royalsovereign.com
ROLL LAMINATOR
Service Manual

3 ~ 3
4 ~ 13
4 ~ 5
6 ~ 6
7 ~ 9
9 ~ 10
11 ~ 13
14 ~ 16
14 ~ 14
15 ~ 15
15 ~ 15
15 ~ 15
15 ~ 15
16 ~ 16
16 ~ 16
17 ~ 17
17 ~ 17
17 ~ 17
18 ~ 18
19 ~ 28
19 ~ 23
24 ~ 28
29 ~ 43
30 ~ 36
37 ~ 43
44 ~ 47
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ……………………………………………………………………………
2.3) Rollers Not Running ………………………………………………………………………………
2.4) No Main Power ……………………………………………………………………………………
Table of Contents
1.Safety Precautions ………………………………………………………………………
2.Troubleshooting ……………………………………………………………………………
7.Exploded Drawings ………………………………………………………………………
7.1) RSH-1650 Whole Exploding Drawing and Part Exploding Drawing ……………………
7.2) RSH-1050 Whole Exploding Drawing and Part Exploding Drawing ……………………
8.Wire Diagram ……………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
6.2) RSH-1050 Parts List …………………………………………………………………………………
4.2) Adjusting Front and Rear Roller ………………………………………………………………
5. Optioning Equipment ……………………………………………………………………
6. Parts List …………………………………………………………………………………………
6.1) RSH-1650 Parts List ………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
4.Adjustments ……………………………………………………………………………………
4.1) Adjusting Take-Up Shaft Speed ………………………………………………………………
2.5) Count Sensor Not Working ………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………
3.Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
2

18 ~ 22
1. Safety Precautions
Safety Precaution
Failure to comply any of the following safety procedures could result in
serious injury. Please read the instructions carefully and keep for future
reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie.Neckties)away from rollers. The rollers are pinch
points that can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a sturdy and level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely
cooled.
3

Note: While repairing:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
c. Be sure to follow the steps below in order.
2.1 Rollers Not Heating
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
1. Improper laminating mode.
a. Ensure that the laminating mode is in the “Hot” mode, not the “Cold” mode.
Press “C/HOT” button on the control panel to change the mode.
2. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
18 ~ 22
2. Troubleshooting
CAUSES:
MEASURE
4

3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
4. Defective Bi-Metal.
a. Replace the Bi-Metal
5. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
b. Physically examine the heater assembly for breakage.
13. Remote Control and Foot Pedal wires.
a. Replace the PCB Main.
6. Defective Main PCB.
BI- METAL
Multi-meter
Broken
WIRE-
T/FUSE
5

2.2) Rollers Over Heating
1. Lower and upper heat sensors are reversed on the PCB Main.
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
a. Replace the PCB Main.
2. Defective T/Fuse wire.
MEASURES
4. Defective Main PCB.
CAUSES
2. Defective T/Fuse wire.
3. Defective heater.
4. Defective main PCB.
WIRE-T/FUSE
Connector-Wire
Sensor
6

2.3) Rollers Not Running
1. No power to the unit.
2. Emergency switch is engaged.
3. Disengaged Paper Guide switch.
4. Opened safety cover.
5. Film is jammed on the rollers.
6. Disconnected motor wire.
7. Blown motor fuse.
8. Defective main motor.
9. Defective main PCB.
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
(220V, 15Amp, & single phase).
2. Emergency switch is engaged.
a. Disengage the emergency switches located on the front and on the rear of the machine
by rotating the knob clock-wise.
3. Disengaged Paper Guide switch.
a. Properly position the paper guide to engage the switch.
MEASURES
CAUSES
Front Left Rear Left
Paper Guide
7

4. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
5. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
6. Disconnected motor wire.
a. Check the motor wire connection in both locations.
Safety Cover Switch
Switch is engaged
Motor wire connector
from the Motor
Motor wire connector
from the PCB
8

7. Blown motor fuse.
a. Replace the motor fuse located above the main power switch.
8. Defective main motor.
a. Replace the main motor.
8. Defective main motor.
a. Replace the main motor.
9. Defective main PCB.
a. Replace the main PCB.
2.4) No Main Power
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 220V, 15Amp, and single phase.
MEASURES
CAUSES
Motor Fuse
9

2. Blown main fuse.
a. Replace the main fuse located above the main power switch.
3. Disconnected main power wires.
a. Check that the main power wires are properly connected.
4. Transformer is defective
a. Replace the transformer.
Main Fuse
Main Power Wires
Transformer
10

2.5) Count Sensor Not Working.
1. The option fiber cable is not connected with optical fiber AMP.
2. The upper sensor is aligned properly with lower sensor.
3. The counter wires are not connected on the Main PCB.
4. Main PCB is defective.
5. The count needs adjustment.
1. The option fiber cable is not connected with optical fiber AMP.
2. The upper sensor is aligned properly with lower sensor.
CAUSES
MEASURES
Upper Sensor
Lower Sensor
Optical Fiber AMP
Optical Fiber Cable
11

3. The counter wires are not connected on the Main PCB.
a. Ensure that the counter wires are connected to the Main PCB.
4. Main PCB is defective.
a. Replace the Main PCB.
5. The count needs adjustment.
a. Please see below for adjustments.
Counter Wires
12

Adjusting the Counter Sensor
A
If it cannot adjust as above
method. set VR(Fine) at
max. position toward(+),then
execute again.
Received light
Min.
Fine
Coarse
(+)(-)
Fix VR(Coarse) at ON
position with turning right
slowly when it is the status
of the recviced light.
Initial setting
Min.
Coarse VR is
not required to
adjust
afterwards.
Max.
(+)(-)
(+)(-)
(+)(-)
NO. Throught beam Adjusting VR
1
2
3
4
5
6
Received light Fix VR(Coarse) at ON position
with turning right slowly when it
is the status of the recviced
light.
(+)(-)
Turning VR(Fine) until it is
OFF toward(-),and turning until
it is ON toward(+) again ,then
confirm that this will be A
position.
Received light
Interrupted light And then turning VR(Fine) until it
is ON toward(+),and turning until
it is OFF toward(-) again in state
of shading light.Then confirm
that this position will be B
position.(when it will not be
ON.max. position will be B.
ON
Min.
OFF
AON
OFF
ON
B
B
(+)(-)
Fix it at middle of A and B
position.
This will be the best position
to set.
13

Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
3.1 Replacing the Right Cover.
a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).
b. Pull out the male control panel connector from the Sub-PCB. Figure 3
c. Loosen two screws from Sub-PCB and install on to new Right Cover. Figure 4
18 ~ 22
d. Follow the reverse order to assemble the Right Cover back.
3. Replacing Parts
Figure 1 Figure 2
Figure 3
Figure 4
14

3.2 Replacing the Left Cover
a. Replace the Left Cover by loosening four Left Cover screws.
3.3 Replacing Rear Cover
a. Take off the left and right covers.
b. Take out the seven screws from the back cover. Figure 5
c. Carefully slightly lift up the cover and slowly pull towards you. Figure 6
(Note: The Counter Sensor Wire is attached to the cover).
d. Open the Paper Counter latch and pull the black wire from the paper counter sensor to
detach from the unit.
3.4 Replacing the Main PCB
a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
b. Detach the Main PCB from 6 white plastic holders. Figure 7
c. Replace the board with new PCB and connect all the wires.
3.5 Replacing the Sub-PCB
a. Refer to “Replacing Right Cover”.
Figure 5
Upper black wire
Paper Counter Latch
Figure 6
Figure 7
15

3.6 Replacing the Heaters
Note: Cotton or surgical gloves are recommended while handling the heater assembly.
a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”).
b. Take out the heater brackets on each side by loosening the nuts and screws (Figure 8, 9, & 10).
c. Take out the broken heater. Figure 11
Note:
a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.
b. Use an air blower to blow out the broken pieces of heating rod.
(Please ensure that no one is standing on the other side.)
3.7 Replacing the Cross Cutter
a. Disassemble the nut from the Frame-Cutter.
b. Unfasten the spring from the cutter.
c. Change the Cutter.
d. Assemble the Cutter by reversing the above steps.
Figure 8 Figure 9 Figure 10
Figure 11
16

4.1 Adjusting Take-up Shaft Speed
1.Main rollers and take-up shaft speed is not synchronized.
1. Take off the take up motor cover. Figure 1
2. Loosen (increases speed) or tighten (reduces speed) the bolt using 11/16” or 17mm wrench.
Note: Loosen three screws as shown in Figure 1 to get to the adjustable take-up shaft speed bolt.
Figure 2
4.2 Adjusting Front and Rear Rollers
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
Pressure
• Use 5/16” or 8mm Allen wrench
to adjust the roller pressure:
4. Adjustments
CAUSES:
MEASURES:
C.W – Increase pressure.
C.C.W – Decrease pressure.
1.Using Push-Pull Scale , measure
5 spots as shown on Figure B &C:
Front roller should be 2~3 on Guage
3.Laminating Test – Laminate samples
with different thickness of substrates.
4.Check above steps 2 through 3with
1.5mil & 5mil films.
Figure B
Figure C
Decrease Increase
Figure 1 Figure 2
C.W
C.C. Figure A
17

Note:
Only on RSH-1650 model and these options are to be installed by an authorized RS reseller.
1. Installing the Front Feeder
a. Install the Left and Right Front Feed option on the inside of
the front frames using four 9/16” hexagon bolts on each side.
Figure 1
2. Installing the Rear Rewinder
a. Remove the left and right covers by using a Phillips screwdriver
(four screws on each side cover) (Figures 2 & 3).
b. Remove the lever knob screw and lever (Figure 4).
c. Remove the rear cover by removing all 18 ~ 22
10 screws (4 top, 4 bottom, and 1 on each side)
(
Fi
g
ure 5 & 6
)
.
d. Disassemble the power switch bracket and place the left rewinder
outside of the frame; fasten with round head 5/16 (9mm) Phillips
screws (included in the option kit). Then, reinstall the power
switch bracket (Figure 7).
e. Install the right rewind on the outside of
the frame and connect the motor wire
connection to rear wire (Figures 8 & 9).
f. Reinstall the rear cover.
g. Reinstall the side covers.
h. Reinstall the lever knob and screw.
5. Installing Options
Figure 1
Figure 2 Figure 3
Figure 4
Figure 5 Figure 6
Figure 7
Figure 8 Figure 9
18

6.1 RSH-1650 Parts List
RSH-1650
1 13500X001A CASTER-STAND1 2
2 13500X002A CASTER-STAND2 2
3 WSB16038D0 WASHER-SPRING 4
4 212LR1003A STAND-FRAME 2
5 212LR1005C STAND-CENTER 1
6 BHE08015D2 BOLT 20
7 WSB08020D2 WASHER-SPRING 28
8 NHB08065D2 NUT 8
9 BHE08100D2 BOLT 8
10 212LR2003A STAND TOP 1
11 013LR3006A FRAME-BASE 1
12 BHE06020D2 BOLT 14
13 WSB06015D2 WASHER-SPRING 10
14 MBC05030D2 SCREW BH 10
15 211003002B BLOWER-ASS'Y 3
16 MBC04008D2 SCREW BH 45
17 WSB04010D2 WASHER-SPRING 52
18 141LR3001B BRACKET-PCB 1
19 23200X001A SUPPORT-B/K PCB 10
20 350LR3006A PCB-MAIN ASS'Y 1
21 MBC04010D2 SCREW-BH 12
22 34000S008A POWER TRANSFORMER 1
23 013LR2010A FRAME-L 1
24 013LR2011A FRAME-R 1
25 013LR2009B FRAME-FRONT 1
26 214LR3003A MASH-FRAME,F 3
27 138LR4009A SPRING-HEATER SUPPORT 6
28 133LR2007A ROLLER-LAMI, LO 1
29 141LR4036A BRACKET-SENSOR 1
138LR4008A SPRING-PRESSURE 4
31 013LR3005A FRAME-CENTER 1
32 NHB05038D2 NUT 12
33 21000S019A MOTOR-MAIN 1
34 013LR2013A FRAME-GUIDE,PAPER 1
35 142LR4002A SPACER-GUIDE 2
36 133LR2007B ROLLER-LAMI, UP 1
37 122LR4008A BUSH-ROLLER,LAMI LO 2
38 12200X012A DU-BUSH 4
39 133LR2009A ROLLER-PULL,LO 1
40 141LR2011A PLATE-PRESSURE,L 1
41 141LR2012A PLATE-PRESSURE,R 1
42 120LR3002A SHAFT-CAM 1
43 122CR4002A BEARING-CAM 2
6. Parts List
NO Q'TYPart N/O Part Name
19

RSH-1650
NO Q'TYPart N/O Part Name
44 RC000800C8 SNAP RING 2
45 124LR4002A CAM-ROLLE Cu+Ni+Cr 2
46 SKE05015D2 M5*15 FZB 4
47 122LR4004A BUSH-PLATE PRESSURE 6
48 RC001500C8 SNAP RING 8
49 133LR2008A ROLLER-PULL,UP 1
50 122LR4007B BUSH-ROLLER,LAMI UP 2
51 122LR4009A BUSH-ROLLER,PULL UP 2
52 111LR4014A BOLT-PRESSURE 4
53 WPB06016A6 WASHER-PLAIN 4
54 NHB04032D2 NUT 2
55 120LR4001B SHAFT-TABLE 1
56 015LR3005A BAR-IDLE,UP 1
57 12200X016A BEARING-IDLE 2
58 141LR4012A PLATE-BEARING 2
59 015LR3005B BAR-IDLE,LO 1
60 12200X020A BEARING-IDLE,LO 2
61 12200X014A DU BUSH 2
62 013LR2012B FRAME-SENSOR 1
63 223LR2003A HEATER-ASS'Y 2
64 122LR4010A BUSH-ROLLER,PULL LO 2
65 12200X013A DU BUSH 4
66 12200X015A DU BUSH 2
67 313LR3001A SENSOR-ASS'Y 2
68 140LR4002A HOLDER-SHAFT,T 1
69 381LR4032A WIRE-REMOTE 1
70 12200X022A BEARING-RADIAL TRUST 5
71 381LR4046A WIRE-COUNT 1
72 381LR4045A WIRE-LENGTH 1
73 013LR3002B FRAME-CUTTER 1
74 023LR3003A KNOB-CUTTER,C 1
75 140LR3001A HOLDER-CUTTER,C 1
76 213LR4001A CUTTER-CROSS 1
77 138LR4001A SPRING-CROSS,CUTTER 1
78 NHB03024D2 NUT-BRACKET SWITCH 5
79 MPC03006D2 SCREW PH 6
80 12200X002A DU BUSH 2
81 RC001000C8 SNAP RING 2
82 32500X0005 FUSE-MAIN 2
83 36600X002A FUSE BLOCK 1
84 021LR3003A CASE-SENSOR,UP 2
85 021LR3004A CASE-SENSOR,LO 2
86 381LR4035A WIRE-MOTOR 1
87 381LR4027E WIRE-SENSOR 1
88 381LR4048A WIRE-TAKE UP2 1
89 111LR4004A BOLT-CORE 8
90 141LR4016A BRACKET-HEATER 2
91 120LR3004B SHAFT-FILM,LO 2
20