Royal Sovereign RSL-382S User manual

RSL-382S/2702S Laminator
OWNER'S MANUAL
Read all instructions carefully before use.
For any Customer Support needs please choose the
Customer Support tab on www.royalsovereign.com
Royal Sovereign International Inc.
www.royalsovereign.com

1
TABLE OF CONTENTS
TOPIC PAGE
1. Introduction ........................................................................................................ 2
2. Safety Precautions.............................................................................................. 2
3. Included with Laminator...................................................................................... 3
4. Product Identification .......................................................................................... 3
5. Loading Film......................................................................................................... 4
6. Threading Film
6.1. Hot Film..................................................................................................... 5-6
6.2. Cold Film ...................................................................................................... 7
6.3. Mounting ...................................................................................................... 8
6.4. Singling Laminating...................................................................................... 9
7. Control of Roller Pressure ................................................................................ 10
8. Control Panel ..................................................................................................... 11
9. Laminating Steps
9.1. Hot Laminating...................................................................................... 12-13
9.2. Cold Laminating ......................................................................................... 14
10. Using Cross Cutter.......................................................................................... 15
11. Maintenance.................................................................................................... 15
12. Troubleshooting .............................................................................................. 16
13. Recommended Temperature and Speed Settings ......................................... 17
14. Specifications.................................................................................................. 18
15. Warranty.......................................................................................................... 19

RSL-382S/2702S
2
1. INTRODUCTION
2. SAFETY PRECAUTIONS
Failure to comply with any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.
3. Keep hands and clothing (i.e. Neckties) away from rollers.The rollers have pinch points
that can trap body parts or clothing and cause serious injury.
4. Keep flammable and wet objects away from the machine.
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/
or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness
for the unit
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
Thank you for choosing a Royal Sovereign laminator. It has been designed and
manufactured to provide years of continuous service. For complete operating and
maintenance information please read this manual thoroughly. Upon receipt of your
laminator, please inspect the box, the machine and all other contents for shipping
damage. Damage should be brought to the immediate attention of the delivering carrier
(See page 3 for list of shipment elements).

NO PART NAME NO PART NAME
1 UPPER FILM 8 GUIDE-DOCUMENT
2 TAKE-UP BOBBIN 9 HANDLE-TENSION
3 IDLE BAR 10 PRESSURE LEVER
4 HOT ROLLER 11 CONTROL PANEL
5 SAFETY COVER 12 KNOB-TENSION
6 FRONT-TABLE 13 DECURLING BAR
7 LOWER FILM 14 IDLE BAR
3
3. INCLUDED WITH LAMINATOR
4. PRODUCT IDENTIFICATION
Power supply:
220V~240V
Power supply:
100V~120V
PART NAME EA REMARK PART NAME EA REMARK
FUSE(65TS)
(AC250V 10A)
1 1
FUSE(65TS)
(AC250V 20A)

RSL-382S/2702S
4
5. LOADING FILM
1. As shown in picture 1, insert auto grips onto the upper/lower film shaft.
2. As shown in picture 2, using the special tool, fix the auto grips on the
film shaft with set-screws.
3. Set the glossy side of the upper and lower film towards the heat rollers.
( Glossy side is PET film and matte side is thermal polymer laminating
adhesive)
4. Center film as shown in picture 3 and 4.
Picture 1
Picture 2
Picture 3
Picture 4

5
6. THREADING FILM
1. Turn the power switch on("I" position). Power switch
is located in the rear of the unit on the left side.
2. Complete the "Loading Film" steps as shown on
page 4.
3. Set the temperature and speed according to the
Recommended Temperature and Speed section.
4. Remove the Front Table.
5. Pull down the upper film over the Safety Cover to
the lower film; align and center the lower film to
upper film (Picture 1).
6. Rewind the upper film until the film aligns with the
Safety Cover.
7. Thread the film over the Upper Idle Bar and
underneath the Safety Cover until the film rests on
the upper roller (Picture 2).
UPPER ROLL FILM
ADHESIVE SIDE
UPPER IDLE BAR
ROLL
ADHESIVE SIDE
LOWER ROLL FILM
FIRST IDLE BAR
SECOND IDLE BAR
GLOSSY SIDE
GLOSSY SIDE
Picture 2
Picture 1
6.1. HOT FILM

RSL-382S/2702S
8. Carefully pull up the laminate from the lower roll up
towards the first idle bar and then around the back
side of the second Idler (Caution: lower roller may
be hot).(Picture 3)
9. Tack the lower film to the upper film that is resting
on the main roller (Picture 4).
10. Reinstall the Front Table and close the Safety
Cover.
11. Adjust the nip setting to 1/4'' (6mm).
12. Insert and push the leader boards on each end
until boards reach the front nip point.
13. Adjust the nip setting to "Laminating" mode.
14. Push the Run button.
15. Push the leader boards between the pair of main
rollers (Picture 5).
16. Press the Run button and adjust the supply roll
tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll
films have some resistance (the tension
varies depending on the film thickness; the
thicker the film the more tension is required)
(Picture 6).
17. Press Stop button when the leader board has
completely exited the rear of the unit.
18. Use the Cross Cutter to cut the leader board from
the web (see page 18).
19. Peel Trim any excess film off of the leader board
edges. The leader board can be reused.
20. Set the roller nip setting to the appropriate position
for the lamination or encapsulation application.
6
Picture 3
Picture 4
Picture 5
Picture 6

7
1. Follow the steps in the "Loading Film" procedure by loading the upper shaft with
pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure
sensitive mounting adhesive films or backing paper
(Royal Sovereign White-Mount or Clear-Mount).
2. Pull the upper laminate under the upper idle bar and separate the release liner
from the laminate.
3. Tape the release liner to the Take-Up Paper Core and allow the laminate to hang
over the main rollers.
4. Pull up the mounting adhesive and tack it to the laminate hanging over the rollers
(do not use the Lower Idle Bar).
5. Reinstall the Front Table, and close the Safety Cover.
6. Adjust the nip setting to 1/4"(6mm).
7. Insert and push the leader board until board reaches the nip point.
8. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll films have some resistance
(the tension varies depending on the thickness of a film; the thicker the film the more
tension is required).
9. Press Stop button when the leader board has completely exited the rear of the unit.
11. Use the Cross Cutter to cut the leader board from the web (see page18).
12. Set the roller nip setting to the appropriate position for the lamination application.
TAKE UP DEVICE
PAPER BACK
ROLL
BACKING PAPER
BASE FILM
LOWER IDLE BAR
UPPER IDLE BAR
COLD FILM
6.2. COLD FILM

8
6.3. MOUNTING
Figure 1
1. Lay the decaled image face down on a flat surface.
Carefully peel back and put a crease along the edge of the
release liner (Approximately 1 inch or 25mm, Figure 1).
2. With the image facing up, align the image onto the board.
Press firmly from the center out (Figure 2).
3. Adjust the pressure lever to ensure the proper opening
(Figure 3).
4. Flip the image over the upper roller and hold on to the
release liner (Figure 4).
5. Press the Run Button , and then press the Stop Button
while the board has being completely exited from the rear
of the unit. Trim the board if necessary.(Figure 5).
Figure 2
Figure 3
Figure 4
Figure 5
RSL-382S/2702S

99
1. Turn the power switch on("I" position). Power switch is located in the rear of the unit
on the left side.
2. Follow the steps in the "Loading Film" procedure by loading the upper shaft with OPP
Film.
3. Set the temperature and speed as: Temperature(Upper roller:110-130oC;Lower
roller:35oC) and Speed 5-8.(It is a damage for the paper to laminate by single side
while the rollers up and low are heating all together.)
4. Center the OPP film.
5. Thread the film over the Upper Idle Bar and underneath the Safety Cover until the film
rests on the upper roller .
6. Pull a sheet of A3 paper into the laminating roller and pass between the idle-bar and
shaft-decurling. Make sure the idle-bar being in the lower location while laminating.
7. Link the paper to the film.
8. Adjust the nip setting to "Laminating" mode.
9. Push the Run button. You must pull the film on the rear of machine avoid entangling
while being out of machine.
10.Cutting down the side film then the paper can level off.
11.Stop the laminator when all of the items have completely exited the rear of the
machine.
12.Please loose the film tension as loosed as possible.
13.Clean the Roller just as the film stick to the roller and influence the quality of coating.
6.4. SINGLING LAMINATING
IDLE BAR
OPP FILM
ROLLER LAMI
IDLE BAR SHAFT--DECURLING
ROLLER PULL
OPP FILM