Royal Sovereign RSC-1650C User manual

Introduction
to
Roll Laminators
Property of Royal Sovereign International, Inc. Page 1

Types of Roll Laminators
Property of Royal Sovereign International, Inc. Page 2
Hot Shoe
(Good)
RSS-685/1050
Rolling Shoe
(Better)
RSR-685/1050
Hot Roller
(Best)
RSH-1050/1650
Heating lamps are placed
inside the two shoes. While
the film touch and passes the
heated shoes resin from the
film melts. Front rollers
presses the film for bondage .
Rear roller presses again for
bondage while take away the
heat to prevent film curls.
Heating lamps are placed inside
the rolling shoes. While the film
touch and rolls with the heated
rolling shoe resin from the film
melts. Front rollers presses the
film for bondage . Rear roller
presses again for bondage while
take away the heat to prevent film
curls.
Heating lamps are placed inside
the front rollers. While the film
touch and rolls with the heated
front rollers resin from the film
melts. Front rollers presses the
film for bondage . Rear roller
presses again for bondage while
take away the heat to prevent
film curl.

Pictures of Roll Machines
Property of Royal Sovereign International, Inc. Page 3
RSS-685/1050 RSR-685/1050
RSH-1050/1650
RSL-2701
RSC-1650C/H

Merit & Weak Points
•Minor scratches.
•Quality decreases as film gets
thinner.
•Fast laminating speed.
•Capable of wide lamination.
•Withstand heavy use.
•Inside shoe.
Hot Shoe
RS-685/1050
RSS-685/1050
•More heat loss than hot shoe
– smaller diameter.
•Capable of wide lamination.
•Fast laminating speed.
•Withstand heavy use.
•No scratches.
•Patented Technology.
•Inside rolling shoe.
Rolling Shoe
RS-685N/1050N
RSR-685/1050
•Higher cost compare to other
RS models.
•Slower laminating speed.
Weak Points
•Best laminating quality.
•Perfect for photo laminating.
•Capable of wide lamination.
•Professional series.
Merit Points
•Inside front rollers.
Heating Source
Hot Roller
RS-1050H/1650H
RSH-1050/1650
Type
Property of Royal Sovereign International, Inc. Page 4
Old Name
New Name

Comparing RS & Other Roll Laminators
O----
Excelam-1110S
50mm
RS-1050H
80mm
O----
Excelam-1670S
80mm
RS-1650H
95mm
Roller Diameter
OXXXXOOFoot Switch
XXXXXXORemote Switch
XXXXXXNewLaminating Paper Counter
XXXXXOOChange °C with °F
XXXXXXNewFilm Feeding Length Check
---X-OOAuto Shut-Off & Standby
OXXOOOOLCD Display
OXX--OOPreset (9 Memory)
OXXOXOOCold Lamination
OXOOXOOReverse
OXOOOOOMount Lamination
OXXOXOOSide Cutter
LAMIRELYOSANCODORATTALUSSSIGMPRSSpecification
• RS Provides Rewinder & Roll Paper Plate as an option for continuous lamination.
• Operates smoother and quieter.
• Heavy duty legs for smooth operation.
Property of Royal Sovereign International, Inc. Page 5

Comparison with GMP & RS Roll Laminator
Property of Royal Sovereign International, Inc. Page 6
355Q1
655Q1`
1055Q1
1055QRS
DC355Q1
DC655Q1
DC1055Q1
655COLD/R
1400COLD/RS
1600COLD/RS
1400COLD/RS
1600COLD/RS
1100RS
1670RS
35
65
80
35
65
80
65
655
500
800
1000S
LA MINA T ING
SPEED
SP EED
CONTROL
COLD
LA M INA T ING MOUNTING FOOT SWITCH
F U N C T I O N
DOLPHIN
SONIC
ULTIMA
EXCELAM
EXCELAM
EXCELA M-
COLD
BOARDLAM
X
EXCELA M-
FOAM
SURELAM
RS- 1050H
RS- 1650H
RSL- 2701
RS- 685,685N
RS- 1050, 1050N
EXCELAM
OO -
1.6-
1.6
OO O X5 HOT ROLLER
1.6OO X
1.6-O
-
OX5 HOT ROLLER
1.6OO X
1.6-O
-
OXX HOT ROLLER
1.6-
1.6
O
-OO X
X
OX5X
OO -
1.3-
1.3
XO O X13 X
2-
2
O
-OO X
OX50 X
O
1.6 2OO
32
OO O
OOOOO XO
OO XO12 15 HOT ROLLER HOT ROLLER
3X
3
O
XOX X
X
XXXHEAT SHOE
OX X
3X
3
OO X XXHEAT SHOE
3X
3
O
XOX X
XXXHEAT SHOE
1.6X
2.4 2.4
O
XOOXO XX
X12 HOT ROLLER
O
6X
66
O
XOOXO XO
XXXHEAT SHOE
OOXO 66X 15 HEAT SHOE HEAT SHOE X O X O
MODEL NAME
TEMP
CONTROL HEATING METHOD REMOTE
HOT ROLLER
5 HOT ROLLER
HOT ROLLER
X HOT ROLLER
X
13 X
HEAT SHOE
12 15 HOT ROLLER HOT ROLLER
HEAT SHOE
XHEAT SHOE
15 HEAT SHOE HEAT SHOE
X X HOT ROLLER HOT ROLLER
GMP
GMP RS
X
X
X
50
X
5
X
GMPRSGMPRSGMPRS GMP RS GMPRSGMP RS GMP RS
O
O
O
O
O
O
O
O
O
O
X
O
O
X
X
O
O
O
X
O
O
O
O
O
O
O
RS

Old Version New Version
REWINDER
Front Paper
Plate
New Features
Property of Royal Sovereign International, Inc. Page 7

RSL-2701
SPECIFICATIONS
Model RSL-2701 (GMP)Ultima-65
Power Supply
Power Consumption (Watts)
Max. Laminating Width (mm) 685 650
Laminating Film Thickness (mic) 25~125 38~125
Max. Film Diameter (mm)
Max. Laminating Thickness (mm)
Laminating Speed (m/min)
Ready time (min) 8~9 10~12
Heating Method
Temp' Select Touch Inlay Touch Button
Temp' control
Speed Control (Steps)
Driving Motor
Transport Type
Display
Mount Lamination
2mm Foam Board Lamination
Reverse
Standby Mode Auto(30min) Touch Button
Auto Shut-Off (Heat) Yes(30min) No
Cross Cutter
Core Size (inch) 1 , 2¼(Option) 1
Unit Dimension (WxDxH,mm) 915 x 509 x 367 879 x 537 x 317
Unit Weight (Kg) 46 51
AC100V,120V,AC220~240V/50~60Hz
2.4
Yes
Yes
DC Geared Motor
4 Rollers
1500
LED
Yes
Yes
3
120(1",75mic,130Mz)
10
Hot Roller
Digital (Micom)
RSL-2701 Features
1. Fastest laminating machine in its class with
superior quality.
2. Short Ready Time, only 8 ~ 9 min.
3. Maximum laminating width [27” (685mm)].
4. Uses digital micom control system for best
laminating quality.
5. Capable of laminating foam board [0.79”
(2mm)] and mount.
6. Reverse function to avoid jam and mis-feeds.
7. Auto-Shut Off function saves electricity and
improves safety.
8. Touch –Inlay operating for easy control.
9. Variable speed control system [max.
7.87’/min (2.4m/min)].
Property of Royal Sovereign International, Inc. Page 8

Specifications
Property of Royal Sovereign International, Inc. Page 9
Model RSS- 685 RSS- 1050 RSR- 685 RSR- 1050 RSH- 1050 RSH- 1650
Power Supply
Power Consumption 2000W 3000W 2000W 3000W 3000W 3300W
Max.Laminati ng Width 27" (685mm) 41.3" (1050mm) 27" (685mm) 41.3" (1050mm) 41.3" (1050mm) 65" (1650mm)
Laminati ng Thickness
Laminati ng Speed
Ready Time 25min 40min
Heating M ethod
Temp' Select
Temp' contr ol
Speed contr ol
Driving Motor
Transport T ype
Cooling System 1 DC Fan 2 DC Fan 1 DC Fan 2 DC Fan 2 DC Fan 3 DC Fan
Display
Cold Lamination
Photo Lamination
Mount Lamination
Reverse
Stand- By Mode
Power Auto-Off
Foot Switch
Remote Switch
Laminati ng Leng th M easur ement
Laminati ng Paper C ounti ng
42.1" x 25.6" x 47.4" 55.1" x 25.6" x 47.4" (42.1" x 25.6" x 47.4") (55.1" x 25.6" x 47.4") (55.1" x 25.6" x 47.4") 77.2" x 25.6" x 47.4"
(1070mmx650mmx1205mm) (1400mmx650mmx1210mm) (1070mmx650mmx1205mm) (1400mmx650mmx1210mm) (1400mmx650mmx1210mm) (1960mmx650mmx1210mm)
Unit Weight 220 Ibs (100Kg) 308 Ibs ( 140Kg) 220 Ibs ( 100Kg) 308 Ibs (140Kg) 308 Ibs ( 140Kg) 660 Ibs ( 300 Kg)
43.9" x 31.5" x 34.4" 59.0" x 31.5" x 34.4" 42.1" x 25.6" x 47.4" 59.0" x 31.5" x 34.4" 59.0" x 31.5" x 34.4" 82.7" x 34.1" x 49.2"
(1115mmx800mmx875mm) (1500mmx800mmx875mm) 1115x800x875 (1500mmx800mmx875mm) (1500mmx800mmx875mm) (2100mmx875mmx1250mm)
Gr oss Weig ht 330 Ibs (150Kg) 440 Ibs ( 200Kg) 330 Ibs (150Kg) 440 Ibs ( 200Kg) 440 Ibs ( 200Kg) 792 Ibs ( 360 Kg)
120V/60HZ, 240V/60HZ
1~10mil ( 25~250micron)
19.7 ft/min (6000mm/min) 13.1 ft/min (4000mm/min) 6.6 ft/min (2000mm/min)
20min 15min
Hot Shoe Rolling Shoe Hot Roller
To uch Rubber
Digital(Micom)
1~9 (9 Func)
DC Geared Motor
4 Roller
LCD
Yes
Yes
0.51in (13mm) 0.59in (15mm)
Yes
Yes (ideal- 30min)
Yes ( ideal -30min)
Yes
Yes
Yes
Yes
Di mensi on (WxDxH)
Gr oss D imension ( WxDxH)

Major Components
○○○○SAFETY COVER14
○○○
X
FILM ALIGNMENT
KNOB
13
○○○○
TENSION CONTROL
KNOB
12
○○○○PRESSURE LEVER11
○○○○CONTROL PANEL10
○○○○
REMOTE CONTROL
SWITCH
9
○○○○FOOT SWITCH8
○○○○ASS'Y-STAND7
○○
XX
HOT METAL ROLLER
XX
○○HOT ROLLER
6
○○○○TABLE-FRONT5
○○○○IDLE BAR4
○○○○TAKE-UP BOBBIN3
○○○○TAKE-UP SWITCH2
○○○○
FRAME-
GUIDE,PAPER
1
RSR
685
RSR
1050
RSH
1050
RSH
1650
PART NAME
NO
3
4
2
10
11
12
1
5
7
12
8
12
14
Property of Royal Sovereign International, Inc. Page 10

Film Loading
Picture 1
UpperFilm
LowerFilm
UpperFilm
LowerFilm
Picture 2
Picture 3
Picture 4
Picture 5
Core Fixing
Screw
Property of Royal Sovereign International, Inc. Page 11

Webbing
UP PE R ROLL FILM
UPPER I DL E BAR
HOT ROLLER
LOWER I DL E BA
R
LOWER ROLL FI LM
HOT MET AL ROLLER
LOWER ROLL FILM
LOWER IDL E BAR
UPPER ROLL FI LM
UPPER I DLE BAR
ROLLER
RSH-1050/1650
RSR-685/1050
Property of Royal Sovereign International, Inc. Page 12
SHAFT
LOWER IDLE BAR
UPPER ROLL FIL
M
SHAFT
LOWER ROLL FILM
GUIDING PAPER
HEAT SHOE
UPPER IDLE BAR
RSS-685/1050

Webbing Cold Film
TAKE UP DEVI CE
PAPER BACK
COLD FILM
UPPER I DLE BAR
LOWER IDLE BAR
HOT ROLLER
PAPER BACK
UPPER I DL E BAR
PAPER BACK
LOWER IDLE BAR
HOT METAL ROLLER
TAKE UP DEVI CE
COLD FIL
M
ROLLER
PAPER BACK
RSS-685-1050 RSH-1050/1650
Property of Royal Sovereign International, Inc. Page 13
PAPER BACK
TAKE UP DEVICE
HEAT SHOE
UPPER FILM SHAFT
COLD FILM
UPPER IDLE BAR
RSR-685/1050

Pressure Lever
RSH-1650
1- Laminating
2- 0.04” (1mm, Hard Board)
3- 0.20”- 0.28” (5-7mm Board)
4- 0.39” – 0.51” (10-13mm Board)
5- Open/ 0.59” (15mm Board):
Hot Shoe & Rolling Shoe – Open/0.51” (13mm Board)
1
2
3
4
5
Property of Royal Sovereign International, Inc. Page 14

LCD Controller
BUTTON
LCD DISPLY
RSH-1050/1650
RSR-685/1050
Reset
Fan
Measure
LCD
Window
Programming
Button
Cold/Hot
Temperature Check
Standby Mode
Operation
Button
Property of Royal Sovereign International, Inc. Page 15

Speed, Paper
Thickness, &
Temperature
Adjustment
Property of Royal Sovereign International, Inc. Page 16
Film Paper Speed
Thickness Thickness Temp Speed Storage
100g/㎡266/130 9
1 1.5mil (38 micron) 150g/㎡3.3' (1m) 266/130 7 1
300g/㎡266/130 5
100g/㎡230/110 5
2 3mil (75 micron) 150g/㎡4.6' (1.4m) 230/110 4 2
300g/㎡230/110 3
100g/㎡230/110 4
3 4mil (100micron) 150g/㎡5.9' (1.8m) 230/110 4 3
300g/㎡230/110 3
100g/㎡239/115 4
4 5mil (125micron) 150g/㎡7.2' (2.2m) 239/115 4 4
300g/㎡239/115 3
100g/㎡248/120 4
5 6mil (150micron) 150g/㎡8.8' (2.7m) 248/120 3 5
300g/㎡248/120 3
100g/㎡248/120 4
6 7mil (175micron) 150g/㎡10.5' (3.2m) 248/120 3 6
300g/㎡248/120 2
100g/㎡266/130 3
7 8mil (200micron) 150g/㎡13.1' (4m) 266/130 3 7
300g/㎡266/130 2
100g/㎡266/130 2
8 10mil (250micron) 150g/㎡16.4' (5m) 266/130 2 8
300g/㎡266/130 2
9 19.7' (6m) 9
Preset
NO
RSS-685/1050
NO Film thickness Paper Thickness
RSR-685/1050 RSH-1050/1650 Temp
Speed
Func'No
1 1.5mil (38 micron) 2.6' (800mm) 1.3' (400mm) 230/110 5 1
2 1.5mil (38 micron) 3.9' (1200mm) 1.9' (600mm) 239/115 4 2
3 3.2mil (80 micron) 5.2' (1600mm) 2.6' (800mm) 248/120 5 3
4 4mil (100micron) 6.6' (2000mm) 3.3' (1000mm) 248/120 4 4
5 5mil (125micron) 7.9' (2400mm) 3.9' (1200mm) 257/125 5 5
6 6mil (150micron) 9.2' (2800mm) 4.6' (1400mm) 257/125 3 6
7 175 micron (7 mil) 10.5' (3200mm) 5.2' (1600mm) 266/130 4 7
8 200 micron (8 mil) 11.8' (3600mm) 5.9' (1800mm) 275/135 3 8
9 250 micron (10 mil) 13.1' (4000mm) 6.6' (2000mm) 280/140 3 9
Preset
Sp eed
RSR-685/1050 & RSH 1050/1650

Adjusting Front & Rear Roller Pressure
•Use L Wrench to adjust the roller
pressure:
C.W – Increase pressure.
C.C.W – Decrease pressure.
1. Using Push-Pull Scale, measure 5 spots as shown
on Figure1&2: Front roller should be 2~3 and back
rollers should be 5~7.
2. Checking for over all tension – when the machine
is running, check the film to see if the two ends are
fed in slight inward angle and center part is fed in
straight.
3. Pressure Mark Checking – stop the machine for 30
seconds to create a roller mark. Then check to see
if you have even two parallel lines. Note: Smaller
parallel distance line indicates that it has less
pressure.
4. Laminating Test – laminate samples with different
material thicknesses.
5. Check above steps 2 through 4 with 3mil & 5mil
films.
Figure 2
Figure 3
C.W
C.C.W
Figure 1
Property of Royal Sovereign International, Inc. Page 17

Troubleshooting
Increase the temperature and/or
decrease the speed
Lamination Not Clear
More tension on back left sideLeft Side
More tension on back right sideRight Side
Wrinkles
Waves
More tension on front left sideLeft Side
More tension on the front right
side
Right Side
Bubbles
Solution
Problem
Property of Royal Sovereign International, Inc. Page 18

Adjusting the Paper Sensor
• Initially, turn both fine & coarse sensor
level to the lowest. Then raise them
90 degree.
• Make sure that the Paper Sensor
wires are pushed all the way in to the
connector.
Property of Royal Sovereign International, Inc. Page 19