Royal Sovereign RSS-1050 User manual

Royal Sovereign LAMINATORS
OWNER'S MANUAL
RSS-1200,1050 ,685
PLEASE READ AND SAVE INSTRUCTIONS.
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MEMO ----------------------------------------------------------------------------------------------
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27
1.HOT FILM -----------------------------------------------------------------------------------------
2.COLD FILM ---------------------------------------------------------------------------------------
CONTROL OF ROLLER PRESSURE ------------------------------------------------------
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INSTRUCTIONS FOR CONTROL PANEL ------------------------------------------------
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PAGETOPICS
INTRODUCTION --------------------------------------------------------------------------------
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SAFETY PRECAUTIONS --------------------------------------------------------------------
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3
3
3.HOW TO USE BUTTONS -------------------------------------------------------------------
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LAMINATING STEPS ---------------------------------------------------------------------------
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1.HOT LAMINATING ----------------------------------------------------------------------------
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2.COLD LAMINATING --------------------------------------------------------------------------
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CHARACTERISTICS -----------------------------------------------------------------------------
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SPECIFICATIONS ---------------------------------------------------------------------------------
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18~20
21
22
22
8
9
10
11
5
6
7
8
4
4
26WARRANTY --------------------------------------------------------------------------------------
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24
24
25
25
IT'S NOT OUT OF ORDER. --------------------------------------------------------------------
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SPARE PART ----------------------------------------------------------------------------------------
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IMPORTANT SAFETY CONCERNS. -------------------------------------------------------
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MAINTENANCE ------------------------------------------------------------------------------------
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TIPS FOR REMOTE CONTROL AND FOOT SWITCH ----------------------------------
METHOD FOR USING CUTTER --------------------------------------------------------------
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1.CROSS CUTTER -------------------------------------------------------------------------------
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2.SLITERS -------------------------------------------------------------------------------------------
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14~17
18
22
23
SETTING UP FILM -------------------------------------------------------------------------------
HANGING FILM -----------------------------------------------------------------------------------
1.LCD WINDOW ----------------------------------------------------------------------------------
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2.FUNCTIONS OF BUTTONS ----------------------------------------------------------------
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12
13
A
DJUSTMENT OF FILM TENSION AND LOCATIONS --------------------------------
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TABLE OF CONTENTS
NAMES OF MAJOR PARTS OF MACHINE ------------------------------------------------
- 2 -

5. Do not operate machine for any other purposes than its intended use.
6. Do not operate machine if electrical plug or power cord is damaged.
8. This machine is intended for indoor use only.
Thank you for purchasing a Royal Sovereign Roll Laminator. It has been designed and
manufactured to provide years of continuous service in the professional environment.
To insure high quality lamination, please read this instruction manual thoroughly.
This manual will provide you with complete operating and maintenance information.
For additional product support or factory-direct ordering information.
Call Royal Sovereign Customer Service at [phone].
liquids to spill inside.
to comply any of the following safety procedures could result in serious personal injury.
1. To prevent the possibility of electrical shock, do not immerse machine in water or permit
The safety recommendations outlined in this section are to be read, understood and
followed before operating machine. Keep this information for future reference. Failure
2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or rear
machine openings as they could get caught by rollers and be pulled inside, causing
7. Turn off the power when unattended or not in use. Unplug machine before movig it or
when it is not in use for an extended period of time.
9. Do not alter or extend electric plug. Plug is configured for appropriate electrical supply.
10. The socket-outlet shall be installed mear the equipment and shall be easily accessible.
personal injury.
3. Do not insert sharp objects into front or rear machine openings. Do not place anything
in feed tray openings of machine other than appropriate laminating materials or pouches.
4. Do not attempt to laminate items that exceed total recommended material thickness.
INTRODUCTION
SAFETY PRECAUTIONS
- 3 -

Remote control device allows for control of the machine from the front or rear.
thickness of film and materials to be laminated.
Yes
Yes
1200(mm)
47.2(in)
1050(mm)
41.3(in)
685(mm)
27(in)
Yes
Yes
221
Yes
Film Alignment
Cutter-Cross
Foot-Switch
AC 100~120/ 200~240V 50~60Hz
6m/min (19.7ft/min)
3000W 3000W 2000W
13mm ( 0.5in)
25~250mic (1 ~ 10mil)Film Thickness
Cold and Hot Laminating
Cooling Blower
Take Up
Power Consumption
Max.Laminating Speed
Max.Laminating Width
Max.Laminating Thickness
Unit Dimensions
Unit Weight
RSS-1200
1070*650*1205(mm)
42.1*25.6*47.4(in)
190(Kg)
418(lbs)
140(Kg)
308(lbs)
100(Kg)
220(lbs)
1400*650*1210(mm)
55.1*25.6*47.4(in)
1550*650*1210(mm)
61*25.6*47.4(in)
Foot-Pedal Switch allows for hands-free operation. It is also designed for convenient use
the latest in laminating technology. It is designed for you to set temperature and speed as
necessary and have the machine remember your settings. Also, you can laminate anything
at high speed, regardless of thickness of material and type of film.
RS Roll Laminator Line are advanced laminators with time transcendental design, utilizing
RSS-1050 RSS-685Description
Voltage/Cycles
CHARACTERISTICS
Yes
Yes
SPECIFICATIONS
by anyone through the simple procedure of adjusting film tension in accordancs with the
Paper Counting
Length Measurement
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1. FILM-UPPER 8. FOOT SWITCH
2. FILM-LOWER 9. REMOTE CONTROL SWITCH
3. TAKE-UP (ASS'Y-TAKE-UP) 10
.
CONTROL PANEL
4. IDLER BAR (UPPER) 11
.
PRESSURE LEVER
5. TABLE-FRONT 12
.
TENSION CONTROL KNOB
6. SHOE-HEATER,UPPER 13
.
ALIGNMENT KNOB
7. ASS'Y-STAND 14
.
TAKE-UP SWITCH
NAMES OF MAJOR PARTS OF MACHINE
1
2
3
4
5
6
7
8
9
10
11
12
13 14
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1. HOW TO CONTROL TENSION
2. HOW TO ADJUST ALIGNMEN
T
Location control device is used when the edges of the lamination are unjustified.
As the drawing shows, when the alignment knob is turned clockwise, the upper film is
to left. Once proper alignment is reached, turn the Locking Nut tight against the Alignment
knob so the adjustment is set.
ADJUSTMENT OF FILM TENSION AND LOCATIONS
can adjust it, to some extent, and make wrinkles straighten from Anti-Wrinkle Part of the
Tension of film can be controlled depending on the state of lamination, but basically you
heat shoe. To increase the tension on the film, turn the knob clockwise.
To lower the tension, turn the handle counter clockwise. If lamination is curved upward,
it means that tension of upper film is high. In this case, it can be controlled by raising
moved to right. On the contrary, when the handle is turned counter-clockwise, it is moved
apply the method in reverse.
tension of lower film or lowering tension of upper film. If lamination is curved downward,
Alignment Knob.
Locking Nut
Tension Control Knob
필름
주름방지부
필름
열판
Film
Shoe-Heater
Film
Anti-Wrinkle
device
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1. Set the glossy side of upper/lower film to face the heat.
( Glossy side is PET film and matte side is thermal polymer laminating film.)
2. Like picture 1, insert core into the left side of upper/lower film shaft.
3. Like picture 2 and 3, insert core into the right side of upper/lower film.
4. Like picture 4 and 5, adhere core closely.
(Make the right/left direction of fixing screw consistent.)
5. Locate film in the middle, and then fasten core fixing screw.
SETTING UP FILM
Picture 1
Upper Film
Lower Film
Upper Film
Lower Film
Picture 2
Picture 3
Picture 4
Picture 5
Core Fixing
Screw
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1. HOT FILM
10. After checking the status of lamination, Place the pressure lever at the proper
lamination mode.
6. Allow some of the film with melted resin to stick to the Guiding Paper.
7. Repeat step 5 with lower roll film then stick it to the Guiding Paper.
fed through to the rear roller without tension.
8. Unwind 30~40cm(1~1.3ft) of both rolls of film, to loosen the film tension. This should be
1. Insert the bar into the core of roll film then place the bar on the machine.
HANGING FILM
beyond the second set of rollers.
9. Set speed at 1 and press the "RUN" button to feed film into the machine.
2. Place the Pressure Lever to the open mode (10~13mm).
3. Insert a piece of lightweight cardboard (Guiding Paper) between the rollers, through to
**IMPORTANT : It should reach beyond the second set of rollers. It should stick out
5cm (2") in front of front roller.
4. Pull the upper film around the upper idler bar to the anti-wrinkle device and stretch out
the film on the upper heat shoe.
5. When the temperature reaches 80°C (176°F), the resin is melting, stick the film on the
shoe.
SHAFT
LOWER IDLE BAR
UPPER ROLL FILM
SHAFT
LOWER ROLL FILM
GUIDING PAPER
HEAT SHOE
UPPER IDLE BAR
LOWER FILM
SHAFT
LOWER IDLE BAR
HEAT SHOE
Picture 1
- 8 -

2. COLD FILM
1. Take out the guiding table.
2. Put the shaft of roll film in each hole exactly.
3. Set the pressure lever to the proper lamination mode.(1mm/5mm/10~13mm)
4. Pull the film around the idler bar to the Anti-wrinkle device.
5. Put the paper back of the film to the bobbin at take-up bar to rewind the paper back.
**It is to be stuck on to roll up clock wise.
6. Place the sticky part of film on the upper shoe and get ready to laminate.
PAPER BACK
TAKE UP DEVICE
HEAT SHOE
UPPER FILM SHAFT
COLD FILM
UPPER IDLE BAR
- 9 -

1. For setting, pull the pressure lever out and turn the lever to following
the indication.
5. Laminating : Mode that you can do laminate 25mic(1mil) to 250mic(10mil)
2. 10~13mm Board : Mode that you can laminate 10~13mm(1/3" to 1/2")
3. 5mm Board : Mode that you can laminate 5mm(1/4") hard board
4. 1mm hard board : Mode that you can laminate 1mm(40mil) hard board
CONTROL OF ROLLER PRESSURE
***Methods of controlling pressure of the roller ***
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You can manipulate speed and temperature with the LCD controller.
We designed the LCD panel for user convenience by adopting memory working condition.
INSTRUCTIONS FOR CONTROL PANEL
***Terms***
LCD DISPLAY
BUTTON
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1.LCD WINDOW
1. Initial display status.
It displays the last working condition
when the power is turned on.
2.
3.
Indicates to wait till blinking stops.
Current temperature is higher or lower than
the preset temperature.
4.
Saving electricity status.
5. Temperature
1) Shows the preset temperature.
2) You can check the current temperature on
the heat shoe by pressing T-Check button.
6. Speed
*9 different speed option.
(SPEED1->1.0m(3.3ft)/min.
SPEED9-> 6.0m(19.7ft)/min.)
7. PRGM
*9 different memory cell (address)
You can memorize 9 different working
conditions.
when the preset temperature is reached.
is displayed
Blinking
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2. FUNCTIONS OF BUTTONS
: Upper shoe temperature controller
: Lower shoe temperature controller
: Speed controller
: Choose memorized working condition
: ①Increase temperature
②Increase s
p
eed
③Restore the memorized working
setting
: ①Decrease temperature
②Decrease speed
③Restore the memorized working
setting
: Cold function
: Check current temperature
: Saving electricity while the machine is
not being operated.
: Reverse function : Count & Length values format
: Stop working : Run and stop the fan
: Run the rollers. : Change into Count & Length Mode
UPPER
LOWER
ST/BY
T-CHECKC/HOT
MEMORY
SPEED
RUNSTOP
REV
MEANS
RESET FAN
UPPER
LOWER
SPEED
MEMORY
C/HOT
T-CHECK
ST/BY
REV
STOP
RUN
RESET
FAN
MEANS
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3.HOW TO USE BUTTONS
1. Temperature available range from 0°C (32°F)
to 160°C (320°F).
2. Set temperature of upper shoe.
Press upper button then you will see the LCD is
blinking 6 times. Before blinking is finished, press
3. Set temperature of lower shoe.
Press lower button and choose the arrow button
the same way to set temperature of upper shoe.
4Each time you press the button,
it will change 1°C (2°F). If you press the button
more than 2 seconds, temperature will change
automatically until you press the button again.
5. Buzzer is ringing each time you press the button.
1. The operator can use 9 different lamiantion speeds.
2. Press button then speed display mode
is blinking 6 times
Before blinking finish, the operator can change the
speed with or
3. Each time you press the button, buzzer will ring.
Button & Display
***Speed controls***
***Set the upper/ lower heat shoes***
or to set the temperature.
SPEED
UPPER
LOWER
UPPER
LOWER
SPEED
SPEED
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1) Memorize working condition
1.Operator can memorize 9 working conditions.
2.Each time you press the button, buzzer is ringing.
3.find the condition number you are willing to memorize
working condition by pressing button.
4.When you finish setting upper/lower temperature and
speed, you can press the memory button.
This working condition is memorized while buzzer is
ringing with blinking.
operation over.
2) Use the memorized working condition.
1.Operator can choose one of 9 memorized working
conditions.
2.Press
a working condition. The display will blink.
3.After the blinking stops, it is set the working condition you
selected and shows the working condition on the display.
time, memory number is blinking together, it means that working cocdition is not
***Memorizing Working condition and Using
the memorized working condition***
the or to select
*If you change the temperature or speed and the display shows blinking at the same
set. When you memorize working condition, you have to press button.
5.When you memorize another working condition, you can do above 3 and 4
MEMORY
UPPER
LOWER MEMORY
SPEED
MEMORY
MEMORY
MEMORY
MEMORY
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1.This function allows you to check the current
temperature on the shoes.
2.Press then temperature is shown on the
display while display is blinking.
3.It shows current temperature 5 times then returns
to temperature which the operator has set.
4.It shows "LO" when the temperature is 40°c (104°F)
or below. Only when the current temperature is over
41°c (106°F) will it show the exact temperature on
on the shoes.
1.You can do cold lamination with this function.
2.Press the button to show "COLD"
on the display.
3.Speed will always show 2 and there is no memory
of working condition shown.
4.Speed can be varied 1 or 2 by selecting
button.
5.You release the machine from cold mode by
pressing button.
6.Everytime you press the button, buzzer is ringing
7.ST/BY mode is not working at COLD mode.
***Check current temperature on the shoes.***
***Cold mode***
SPEED
COLD
MEMORY
ST/BY
T-CHECK
ST/BY
T-CHECK
C/HOT
T-CHECK
MEMORY
SPEED
C/HOT
MEMORY
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on the screen and STND-BY mode is set at 80℃.
2. When machine is in mode, machine condition
wouldn’t work. Press the button and
it will revert to the previous working.
3. When the machine runs, you can’t change it to the
the machine to the mode.
1. When press button the present numbers of
length and papers laminated will be shown on
the screen.
2. When you want to return to working mode,
Press button again.
3.Also, you can reset measure mode by pressing
button.(for 2 second)
mode.
In this case, press the button and turn
***Check the laminating length & How many laminated papers***
***STND-BY (Saving Electricity while you are not operating for a while)***
1. When press button will display
ST/BY
STOP
ST/BY
ST/BY
ST/BY
MEANS
RESET FAN
MEANS
MEANS
RESET
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6. It is ready when the LCD window shows
9.Push
11. Push
4. Set pressure lever to "Laminating" position.
5. Increase temperature of the hot shoe. If the temperature is memorized for the
button to choose the correct location.
7. To set the film tension properly, please use the Tension Adjustment Knob while
3. Turn on the power switch on the backside of the product. (Emergency Switch must
be turned to the "OFF" position.
LAMINATING STEPS
1. HOT LAMINATING
1. Properly plug in the machine.
2. Set up your film.
the better operation.)
side for perfect laminations.
13. The document, which has been just laminated, is pretty hot and easily bent.
8. Set documents on the table. (You should allow at least 5mm(1/4") room on each
on the control panel. If the rollers don't run, please check
the emergency switch whether it is located at "ON" position or not.
laminator, please push button, then use or
and the buzzer rings sound
three times. (It takes about 10minutes depending on setting temperature.)
14. After finishing your work(laminating), change the position of the Pressure Lever
10. Push document into the rollers and start laminating.
when the laminating is finished. Cut the document with the cross
cutter, if needed.
you are checking laminating condition (The lower film tension would make
12. It would be convenient, if the table guide is set at the proper position when
from the left/right side of the object with the Slitters.
Try not to touch the document until it has cooled down.
the machine is continuously laminating. It is possible to cut unnecessary excess
15. Turn the Power switch off.
to "Hard Board, 1mm(40mil)".
RUN
STOP
MEMORY
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SPEED 1 1.0m(3.3ft)
SPEED 2 1.6m(5.2ft)
SPEED 3 2.0m(6.6ft)
SPEED 4 2.2m(7.2ft)
SPEED 5 2.6m(8.5ft)
SPEED 6 3.3m(10.8ft)
SPEED 7 4.3m(14.1ft)
SPEED 8 5.2m(17.1ft)
SPEED 9 6.0m(19.7ft)
almost no film tension. There might be the possibility for difference to the above
numbers due to the change of voltage or adjustment of tension.
***Laminating Speed at each level***
The above laminating speed numbers are at the condition on regular voltage with
after signal on the LCD window.
3. In case of wrinkling or rolling of film due to wrong position of document, the button
1. It would be easier for you to operate the machine next time if the tempreature and
the speed are set at the best condition and memorized by using the button
***Useful Information***
5. Use cooling fan when you laminate continuously without break and document is too hot.
2. sign may appear on LCD window in the case continuous laminating.
of is needed to be keeping pushed in order that document could come out
to the front with buzzer sound.
4. When document is much smaller than film, you should place it in the middle of film
for preventing wrinkle.
If it happens, the speed needs to be lowered by one speed level and started again
REV
MEMORY
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1
2
3
4
5
6
7
8
*NOTE
IF the surrounding conditions are different, the adjustment is necessary
to be controlled a lttle.
Paper
Thickness
***Temperature/Speed adjustment guide***
Speed
Film
NO Remarks
Thickness SpeedStorage TempTemp
User's Guidence
100g/㎡
150g/㎡
300g/㎡
130
130
130
Preset
9
100g/㎡
150g/㎡
300g/㎡
100g/㎡
150g/㎡
300g/㎡
100g/㎡
150g/㎡
300g/㎡
100g/㎡
150g/㎡
300g/㎡
100g/㎡
150g/㎡
300g/㎡
100g/㎡
150g/㎡
300g/㎡
100g/㎡
150g/㎡
300g/㎡
110
110
110
110
110
110
115
115
115
120
120
120
120
120
120
130
130
130
130
130
130
71
5
3
32
2
2
23
2
3
34
2
3
35
3
3
26
1
1
17
1
1
1
18
38 micron
(1.5 mil)
80 micron
(3 mil)
100micron
(4 mil)
125micron
(5 mil)
150micron
(6 mil)
175micron
(7 mil)
200micron
(8 mil)
250micron
(10 mil)
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