Royal Sovereign RSH-1151 User manual

www.royalsovereign.com
ROLL LAMINATOR
Service Manual

3 ~ 3
4 ~ 13
4 ~ 5
6 ~ 6
7 ~ 9
10 ~ 11
11 ~ 13
14 ~ 16
14 ~ 14
15 ~ 15
15 ~ 15
15 ~ 15
15 ~ 15
16 ~ 16
16 ~ 16
17 ~ 17
17 ~ 17
17 ~ 17
18 ~ 18
19 ~ 29
19 ~ 23
24 ~ 29
30 ~ 44
31~ 37
38 ~ 44
45 ~ 48
2
4. Adjustments ……………………………………………………………………………………
4.1) Adjusting Take-Up Shaft Speed ………………………………………………………………
2.5) Count Sensor Not Working ………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………
3. Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
6.2) RSH-1651 Parts List …………………………………………………………………………………
4.2) Adjusting Front and Rear Roller ………………………………………………………………
5. Optioning Equipment ……………………………………………………………………
6. Parts List …………………………………………………………………………………………
6.1) RSH-1151 Parts List ………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
7. Exploded Drawings ………………………………………………………………………
7.1) RSH-1151 Whole Exploding Drawing and Part Exploding Drawing ……………………
7.2) RSH-1651 Whole Exploding Drawing and Part Exploding Drawing ……………………
8. Wire Diagram …………………………………………………………………………………
…
Table of Contents
1. Safety Precautions ………………………………………………………………………
2. Troubleshooting ……………………………………………………………………………
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ……………………………………………………………………………
2.3) Rollers Not Running ………………………………………………………………………………
2.4) No Main Power ……………………………………………………………………………………

18 ~ 22
1. Safety Precautions
Safety Precaution
3
Failure to comply any of the following safety procedures could result in
serious injury. Please read the instructions carefully and keep for future
reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie.Neckties)away from rollers. The rollers are pinch
points that can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a sturdy and level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely
cooled.

Note: While repairing:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
c. Be sure to follow the steps below in order.
2.1 Rollers Not Heating
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
1. Improper laminating mode.
a. Ensure that the laminating mode is in the “Hot” mode, not the “Cold” mode.
Press “C/HOT” button on the control panel to change the mode.
2. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
2. Troubleshooting
CAUSES:
MEASURE
4

3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
4. Defective Bi-Metal.
a. Replace the Bi-Metal
5. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
b. Physically examine the heater assembly for breakage.
a. Replace the PCB Main.
6. Defective Main PCB.
5
BI- METAL
Multi-meter
Broken
WIRE-
T/FUSE

2.2) Rollers Over Heating
1. Lower and upper heat sensors are reversed on the PCB Main.
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
a. Replace the PCB Main.
MEASURES
4. Defective Main PCB.
2. Defective T/Fuse wire.
6
3. Defective heater.
CAUSES
2. Defective T/Fuse wire.
4. Defective main PCB.
WIRE-T/FUSE
Connector-Wire
Sensor

2.3) Rollers Not Running
1. No power to the unit.
2. Emergency switch is engaged.
3. Disengaged Paper Guide switch.
4. Opened safety cover.
5.Opened Front Table Switch.
6. Film is jammed on the rollers.
7. Disconnected motor wire.
8. Blown motor fuse.
9. Defective main motor.
10. Defective main PCB.
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
(220V, 15Amp, & single phase).
2. Emergency switch is engaged.
a. Disengage the emergency switches located on the front and on the rear of the machine
by rotating the knob clock-wise.
3. Disengaged Paper Guide switch.
a. Properly position the paper guide to engage the switch.
7
MEASURES
CAUSES
Paper Guide
Front Left Rear Left

4. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
4. Opened Front Table Switch.
a. Properly position the front table to engage the switch.
8
Safety Cover Switch
Switch is engaged
Switch is engaged

5. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
6. Disconnected motor wire.
a. Check the motor wire connection in both locations.
7. Blown motor fuse.
a. Replace the motor fuse located above the main power switch.
8. Defective main motor.
a. Replace the main motor.
9. Defective main PCB.
a. Replace the main PCB.
9
Motor Fuse
Motor wire connector
from the Motor
Motor wire connector
from the PCB

2.4) No Main Power
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 220V, 15Amp, and single phase.
2. Blown main fuse.
a. Replace the main fuse located above the main power switch.
3. Disconnected main power wires.
a. Check that the main power wires are properly connected.
CAUSES
MEASURES
10
Main Fuse
Main Power Wires

4. Transformer is defective
a. Replace the transformer.
2.5) Count Sensor Not Working.(Option)
1. The optical fiber cable is not connected with optical fiber AMP.
2. The upper sensor is aligned properly with lower sensor.
3. The counter wires are not connected on the Main PCB.
4. Main PCB is defective.
5. The count needs adjustment.
1. The optical fiber cable is not connected with optical fiber AMP.
MEASURES
11
CAUSES
Transformer
Optical Fiber AMP
Optical Fiber Cable

2. The upper sensor is aligned properly with lower sensor.
3. The counter wires are not connected on the Main PCB.
a. Ensure that the counter wires are connected to the Main PCB.
4. Main PCB is defective.
a. Replace the Main PCB.
12
Upper Sensor
Lower Sensor
Counter Wires

5. The count needs adjustment.
a. Please see below for adjustments.
13
Adjusting the Counter Sensor
A
If it cannot adjust as above
method. set VR(Fine) at
max. position toward(+),then
execute again.
Received light
Min.
Fine
Coarse
(+)(-)
Fix VR(Coarse) at ON
position with turning right
slowly when it is the status
of the recviced light.
Initial setting
Min.
Coarse VR is
not required to
adjust
afterwards.
Max.
(+)(-)
(+)(-)
(+)(-)
NO. Throught beam Adjusting VR
1
2
3
4
5
6
Received light Fix VR(Coarse) at ON position
with turning right slowly when it
is the status of the recviced
light.
(+)(-)
Turning VR(Fine) until it is
OFF toward(-),and turning until
it is ON toward(+) again ,then
confirm that this will be A
position.
Received light
Interrupted light And then turning VR(Fine) until it
is ON toward(+),and turning until
it is OFF toward(-) again in state
of shading light.Then confirm
that this position will be B
position.(when it will not be
ON.max. position will be B.
ON
Min.
OFF
AON
OFF
ON
B
B
(+)(-)
Fix it at middle of A and B
position.
This will be the best position
to set.

Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
3.1 Replacing the Right Cover.
a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).
b. Pull out the male control panel connector from the Sub-PCB. Figure 3
c. Loosen two screws from Sub-PCB and install on to new Right Cover. Figure 4
18 ~ 22
d. Follow the reverse order to assemble the Right Cover back.
3. Replacing Parts
14
Figure 1 Figure 2
Figure 3
Figure 4

3.2 Replacing the Left Cover
a. Replace the Left Cover by loosening four Left Cover screws.
3.3 Replacing Rear Cover
a. Take off the left and right covers.
b. Take out the seven screws from the back cover. Figure 5
c. Carefully slightly lift up the cover and slowly pull towards you. Figure 6
(Note: The Counter Sensor Wire is attached to the cover).(Option）
d. Open the Paper Counter latch and pull the black wire from the paper counter sensor to
detach from the unit.(Option)
3.4 Replacing the Main PCB
a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
b. Detach the Main PCB from 6 white plastic holders. Figure 7
c. Replace the board with new PCB and connect all the wires.
3.5 Replacing the Sub-PCB
a. Refer to “Replacing Right Cover”.
15
Figure 5
Upper black wire
Paper Counter Latch
Figure 6
Fi
g
ur
e

3.6 Replacing the Heaters
Note: Cotton or surgical gloves are recommended while handling the heater assembly.
a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”).
b. Take out the heater brackets on each side by loosening the nuts and screws (Figure 8, 9, & 10).
c. Take out the broken heater. Figure 11
Note:
a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.
b. Use an air blower to blow out the broken pieces of heating rod.
(Please ensure that no one is standing on the other side.)
3.7 Replacing the Cross Cutter
a. Disassemble the nut from the Frame-Cutter.
b. Unfasten the spring from the cutter.
c. Change the Cutter.
d. Assemble the Cutter by reversing the above steps.
16
Figure 8 Figure 9 Figure 10
Figure 11

4.1 Adjusting Take-up Shaft Speed
1.Main rollers and take-up shaft speed is not synchronized.
1. Take off the take up motor cover. Figure 1
2. Loosen (increases speed) or tighten (reduces speed) the bolt using 11/16” or 17mm wrench.
Note: Loosen three screws as shown in Figure 1 to get to the adjustable take-up shaft speed bolt.
Figure 2
4.2 Adjusting Front and Rear Rollers
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
4.Check above steps 2 through 3with
1.5mil & 5mil films.
17
3.Laminating Test – Laminate samples
with different thickness of substrates.
Front roller should be 2~3 on Guage
C.W – Increase pressure.
C.C.W – Decrease pressure.
1.Using Push-Pull Scale , measure
5 spots as shown on Figure B &C:
Pressure
• Use 5/16” or 8mm Allen wrench
to adjust the roller pressure:
4. Adjustments
CAUSES:
MEASURES:
Figure B
Decrease Increase
Figure 1 Figure 2
C.W
C.C. Figure A
Figure C

Note:
These options are to be installed by an authorized RS reseller.
1. Installing the Front Feeder
a. Install the Left and Right Front Feed option on the inside of
the front frames using four 9/16” hexagon bolts on each side.
Figure 1
2. Installing the Rear Rewinder
a. Remove the left and right covers by using a Phillips screwdriver
(four screws on each side cover) (Figures 2 & 3).
b. Remove the lever knob screw and lever (Figure 4).
c. Remove the rear cover by removing all 18 ~ 22
10 screws (4 top, 4 bottom, and 1 on each side)
(
Fi
g
ure 5 & 6
)
.
d. Disassemble the power switch bracket and place the left rewinder
outside of the frame; fasten with round head 5/16 (9mm) Phillips
screws (included in the option kit). Then, reinstall the power
switch bracket (Figure 7).
e. Install the right rewind on the outside of
the frame and connect the motor wire
connection to rear wire (Figures 8 & 9).
f. Reinstall the rear cover.
g. Reinstall the side covers.
h. Reinstall the lever knob and screw.
5. Installing Options
18
Figure 1
Figure 2 Figure 3
Figure 4
Figure 5 Figure 6
Figure 7
Figure 8 Figure 9

6.2 RSH-1651 Parts List
RSH-1651
1 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(W/T BRAKE) 2
2 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(W/O BRAKE) 2
3 WSB16038D2 WASHER-SPRING SWRH Φ16.2*3.8T SUS27 4
4 212LR1004A STAND-BASE STKR 120*50*2.3T 2
5 212LR1003A STAND-FRAME STKR 3.2T 2
6 212LR1005C STAND-CENTER STKR 120*50*2.3T 1
7 BHE08012D2 BOLT HEXAHEAD M8*12 SUS27 14
8 WSB08020D2 WASHER-SPRING SWRH Φ8.2*2T SUS27 24
9 NHB08050D2 NUT NEXAGON M8 10
10 BHE08100D2 BOLT HEXAHEAD M8*100 SUS27 8
11 212LR2003A STAND-TOP STKR 1635*330 PANTONE COOL GRAY 8U 1
12 013LR3006A FRAME-BASE AL6063 PANTONE 421U 1
13 BHE06020D2 BOLT HEXAHEAD M6*20SUS27 14
14 WSB06015D2 WASHER-SPRING SWRH Φ6.2*1.5T SUS27 10
15 211003002B BLOWER-ASS'Y PF-RS6225 3
16 MBC04008D2 SCREW BH M4*8 SUS27 66
17 WSB04010D2 WASHER-SPRING Φ4.1*1.0T SUS27 120
18 141LR3001B BRACKET-PCB SECC 1.6T ZWP5 1
19 23200X001A SUPPORT-BRACKET PCB DASS-9N NYLON 6
20 350LR3021A PCB-MAIN ASS'Y FR-4 1
21 34000S008A POWER TRANSFORMER AC230V/50Hz,S1 24V/5.0A 1
22 MBC04010D2 SCREW-BH M4*10 SUS27 10
23 214LR3003B MESH-FRAME,F SUS 3
24 MBC04006D2 SCREW BH M4*6 SUS27 40
25 013LR2045A FRAME-L SPCC 4.5T PANTONE 421U 1
26 141LR4007C BRACKET-SWITCH,EU SPCC 2T PANTONE 421U 1
27 36400X002B SWITCH-MAIN 8216 B/R I/O 1
28 23300X001A BUSHING-CORD,EU 7NR32 DONG-A 1
29 380LR4001A POWER CORD AC 250V 15A;KKP-4819R 1
30 36600X002A FUSE BLOCK FB66 1
31 MFC04008D2 SCREW FH M4*8 SUS27 9
32 325000X005 FUSE MAIN 65TS AC250V 20A 1
33 013LR2046A FRAME-R SPCC 4.5T PANTONE 421U 1
34 MBC05030D2 SCREW BH M5*30 SUS27 36
35 WSB05013D2 WASHER-SPRING Φ5.1*1.3T SUS27 68
36 013LR2009B FRAME-FRONT AL6063 PANTONE 421U 1
37 MFC05018D2 SCREW FH M5*18 SUS27 6
38 141LR4036A BRACKET-SENSOR SPCC 1.5T 1
39 021LR3003A CASE-SENSOR,UP ABS 94VO AF-312 IVORY 2
40 021LR3004A CASE-SENSOR,LO ABS 94VO AF-312 IVORY 2
41 313LR3001A SENSOR-ASS'Y 2
42 381LR4027E WIRE SENSOR 2464 24AWG 3PAIR(6C)SB 2
43 MBC04018D2 SCREW BH M4*18 SUS27 6
44 013LR3005A FRAME-CENTER AL6063 PANTONE 421U 1
45 MBC05018D2 SCREW BH M5*18 SUS27 14
Q'TY
24
NO Part N/O Part Name SPEC.

Q'TYNO Part N/O Part Name SPEC.
46 013LR2012B FRAME-SENSOR AL6063 PANTONE 421U 1
47 MFC04018D2 SCREW FH M4*18 SUS27 4
48 013LR3002B FRAME-CUTTER AL6063 PANTONE 421U 1
49 023LR3003A KNOB-CUTTER,C ABS 94VO AF-312 IVORY 1
50 140LR3001A HOLDER-CUTTER,C ABS 94VO AF-312 PANTONE 420U 1
51 213LR4001A CUTTER-CROSS STS420J2 1T 1
52 138LR4001A SPRING-CROSS,CUTTER SWRH Φ0.3 ZWP5 1
53 NHB03024D2 NUT HEXAGON M3 2 SORT SUS27 5
54 MPC03006D2 SCREW PH M3*6 SUS27 9
55 015LR3005B BAR-IDLE,LO S45C Φ40 Cu+Ni+Cr 1
56 12200X020A BEARING-IDLE,LO GME # 6004Z 2
57 141LR4012A PLATE-BEARING SECC 2T ZWP5 4
58 015LR3005A BAR-IDLE,UP S45C Φ30 Cu+Ni+Cr 1
59 12200X016A BEARING-IDLE,UP GME # 6001Z 2
60 133LR2007A ROLLER-LAMI,LO S45C Φ96 SNC3 1
61 122LR4022A BUSH-ROLLER,LAMI LO S45C Cu+Ni+Cr 2
62 12200X012A DU BUSH FLANGE 40*25 4
63 12200X014A DU BUSH W/O FLANGE 40*10 4
64 131LR4016A SPROCKET-ROLLER,LAMI S45C Φ102.4 32Z 1
65 SKE06010B6 SCREW-SET M6*10 FZB 1
66 SKE06015B6 SCREW-SET M6*15 FZB 1
67 131CR4001A SPROCKET-ROLLER LEFT S45C 31Z 1
68 SKE04010B6 SCREW-SET M4*10 FZB 3
69 133LR2007B ROLLER-LAMI,UP S45C Φ95 SNC4 1
70 122LR4007B BUSH-ROLLER,LAMI UP S45C Cu+Ni+Cr 2
71 133LR2009A ROLLER-PULL,LO S45C Φ60 SNC3 1
72 122LR4010A BUSH-ROLLER,PULL LO S45C Cu+Ni+Cr 2
73 12200X013A DU BUSH FLANGE 25*25 4
74 131LR4015A SPROCKET-ROLLER,PULL S45C 16Z 1
75 SKE04015B6 SCREW-SET M4*15 FZB 2
76 133LR2008A ROLLER-PULL,UP S45C Φ60 SNC3 1
77 122LR4009A BUSH-ROLLER,PULL UP S45C Cu+Ni+Cr 2
78 12200X015A DU BUSH W/O FLANGE 25*10 2
79 120LR3002A SHAFT-CAM S45C Cu+Ni+Cr 1
80 124LR4002A CAM-ROLLER S45C Cu+Ni+Cr 2
81 144LR4001A CLAMPER-LEVER S45C Cu+Ni+Cr 1
82 SKE05015B6 SCREW-SET M5*15 FZB 37
83 SKE05010B6 SCREW-SET M5*10 FZB 1
84 021LR3006A BRACKET-CLAMPER LEVER ABS 94V0 AF-312 PANTONE 431C 1
85 125LR4003A LEVER-PRESSURE S45C Cu+Ni+Cr 1
86 023LR4001A KNOB-LEVER NYLON BLK 1
87 032LR4010A SHEET-PRESSURE,EU PC 0.3T 1
88 141LR2011A PLATE-PRESSURE,L SPCC 3T ZWP5 1
89 122CR4002A BUSH-CAM S45C 2
90 RC000800C8 SNAP RING STW-8 WON IL 2
91 111LR4014A BOLT-PRESSURE MSWR3 M10*P1.5 SUS27 4
92 WPB06015D2 WASHER-PLAIN Φ6.5*15*1.5 SUS27 4
93 138LR4008A SPRING-PRESSURE SWRH φ2.6 ZWP5 2
25