Safe Fleet Prime Design AR1909 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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10
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9
" Lock Washer (6X)
23” Channels (2X)
74” Channels, Pre-assembled (2X)
Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (8X)
" Flat Washer (16X)
Mounting Bracket (8X)
Foam Pad (8X)
M8 Lock Nut (10X)Anti-Seize (1X)
AR1909 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0095-A................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Side Rail Assembly .......................................... (Qty 1)
Rear, Right Hand, 76.00”
3—Side Rail Assembly .......................................... (Qty 1)
Front, Right Hand, 68.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1909 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—AluRack Standard Crossbar ............................ (Qty 6)
With hardware, 67.00”
Anti-Seize (1X)
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 67.00”
5—Side Rail Assembly........................................... (Qty 1)
Rear, Left Hand, 76.00”
6—Side Rail Assembly........................................... (Qty 1)
Front, Left Hand, 68.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
M8 Cap Head Bolt (20X)
Roller Spring (2X)
M8 Lock Washer (20X)
Roller Tube Pin (2X)
M8 Strip Nut (20X)
Roller Holder (2X)
HKT-0084-Hardware Kit
10—Roller Tube Assembly .................................... (Qty 1)
With caps, 63.75”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
AR1909 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
M8 Lock Nut
Flat Washer
T Bolt Stud
Rear
Front
Rear Channel
Rear
Front
Fig. B
Contact
Fig. B
Fig. A
Flush
Fig. A
Apply silicone sealant
(not provided) to screws
FBM3-0095-A MOUNTING ASSEMBLY
0.1
0.2
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 0.5
Remove the End Cap, Screw, one (1) aluminum Strip Nut,
and one (1) T Bolt from the back of each Front Channel.
Slide one (1) T Bolt into the back end of each Rear Channel.
Slide the Channel Splice into the front end of the Rear
Channels, then slide the Front Channels rearward until they
contact the Rear Channels. Apply Anti-Seize to all M8 T Bolt
studs, then attach to Mounts using the indicated hardware.
Do not tighten until Step 0.4
0.4
0.5 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion.
0.3 Slide both aluminum Strip
Nuts into each end of the Rear
Channels, and attach the Channel
Caps
Move the Rear Channel
until it contacts the End
Cap. Torque nuts to 90
in-lb.
Push the Front Channels
rmly against the Rear
Channels, and the
Splice Plate against the
Mount Bracket. Torque
all remaining nuts and
bolts to 90 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
AR1909 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Left
Right
Rear
Front
M8 X 20MM
Lock Washer
Flat Washer
Rear
Front
Right
Channel Rear Channel Front
53.50”
4.35”
35.50”
0.7
Loosen nuts
Position the rear and center
Mounting Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
0.6 0.8 Set to distances shown below. Do not torque the Crossbar
Mounting Brackets until Step 7.5. Finger-tighten them into
designated dimension to hold them in place, then proceed
to Rack Assembly.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
6
1/2/3
4/5 (ARH-8)
4/5 (AR-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
1/2/4
4/5 (AR-8)
4/5 (AR-8)
4/5 (ARH-8)
ALURACK ASSEMBLY SEQUENCE
STRIP NUT ASSEMBLY
1Insert Strip Nuts (9x) per side
into Side Rails as shown
AR1909 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
Strip Nuts
3.1
Do not tighten
until Step 5.2
3.2
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown
AR1909 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
143.00”
16.50” 16.50”18.00”17.50”
FrontRear
5.00” 18.00”17.50”18.00”16.00”
RIGHT SIDE RAIL AND CROSSBARS
4.1
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts
CROSSBAR ADJUSTMENT
5.1
5.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below
AR1909 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs
AR1909 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
Even
Left Rear Right Rear
Even
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
7.1
Loosen nuts on all
Mounting Brackets
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars
AR1909 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
7.6
Torque to 90 in-lbs
AR1909 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION

USAM-AR1909-US01 Rev-C 0118