Safe Fleet Prime Design CON-8004 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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CON-8004 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
Note: This Spliced Conduit Tube Assembly Kit is a
direct t for all Prime Design Gen 1 and 4 Ergoracks,
AluRacks, and Low Prole Racks. This kit includes
all new hardware, and discards all used or removed
hardware if using as a replacement or for repair.
1—Front Conduit Tube Splice ................................ (Qty 1)
2—Rear Conduit Tube Splice ................................ (Qty 1)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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M6 x 35MM (8X)
Splice Plate (4X)Splice Padding (4X)
M6 Lock Nut (8X) M6 Flat Washer (16X)
CON-8004 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
ACC-8103 Conduit Splice Assembly
Gen 1 Conguration
Gen 4 Conguration
M8 x 65MM (4X)
M8 Lock Nut (4X)
Lock Washer (4X)
Anti-Seize (1X)
Flat Washer (4X)
Platform Connector (4X)Nut Bracket (4X)
CON-8505 Conduit Carrier Mounting Kit
Mounting Clamp (2X)
M8 x 30 MM (4X)
M8 x 25 MM (4X)
AluRack Conguration
Low Prole Conguration

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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Flat Washer
M6 Flat Washer
M6 X 35MM Bolt
M6 Lock Nut
CONDUIT TUBE SPLICE
SPLICED CONDUIT TUBE ASSEMBLY SEQUENCE
Assemble the left and right halves of the Splice Assembly.
Do not tighten the M6 Bolts until step 2.2
1
CON-8004 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY
CONDUIT TUBE
Assemble the Front and Rear Conduit Splices, and the
top and bottom halves of the Splice Assembly. Ensure the
Conduit Tubes contact each other within the Tube Splice
Assembly. Do not tighten the M6 hardware until step 2.2
Torque M6 hardware
to 60 in-lbs
2.1
2.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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78
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CON-8004 ASSEMBLY INSTRUCTIONS– GEN 1 CONDUIT CARRIER
GEN1 CONDUIT MOUNTING KIT
INSTALLATION SEQUENCE
NOTE: Ladder Rack and Conduit Carrier is
shown for illustrative purposes only, and is
not included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
CROSSBAR PREPARATION-REAR
Find the center of the top of Rear Crossbar between the inner
bends. Using a grease pencil, mark the center, then measure
out 3.50” to the left and right of that center mark and mark
again using the grease pencil. The marked distances will
measure 7.00” across as shown below.
1.1
Prior to drilling, mark a center line along the length of the
Crossbar to ensure the holes are correctly centered.
1.2
Drill holes using a
3/8” steel drill bit.
1.3
NOTE: Not all Gen 1 Crossbars are factory drilled to
receive accessories. If not drilled, prerform Steps 1.1 to
2.3. If factory drilled, proceed to Step 3.1. Additionally,
not all Gen 1 racks will have enough space between
the Rotation Uppers to t a Conduit Carrier. A minimum
of 7.00” is required between the Uppers, and on the
Crossbar’s top, so measure prior to drilling to ensure
there will be no Rotation interference.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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Flat Washer
Lock Nut
CON-8004 ASSEMBLY INSTRUCTIONS– GEN 1 CONDUIT CARRIER
CONDUIT CARRIER
MOUNTINGS
3.1
3.2
M8 X 65MM Bolts
CROSSBAR PREPARATION-FRONT
Find the center of the top of Front Crossbar between the inner
bends. Using a grease pencil, mark the center, then measure
out 3.50” to the left and right of that center mark and mark
again using the grease pencil. The marked distances will
measure 7.00” across as shown below.
2.1
Prior to drilling, mark a center line along the length of the
Crossbar to ensure the holes are correctly centered.
2.2
Drill holes using a
3/8” steel drill bit.
2.3
Must remain loose enough to
position the Conduit Carrier.
3.4
Place Conduit Carrier onto Crossbars, then assemble Conduit
Carrier Mountings on top securing the Conduit Carrier to the
Crossbars using the provided hardware. Do not tighten the
Mountings until Step 3.6.
3.3
Flat Washer

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
1
1
Varies
Even
Even
CON-8004 ASSEMBLY INSTRUCTIONS– GEN 1/GEN 4 CONDUIT CARRIER
3.6
Torque to 80 in-lbs
3.5
Center the front and rear of the Conduit Carrier evenly between
the Left and Right Rotations. Position the back end of the
Conduit Carrier according to your rack model, but no further
back than the end of the Drive Shaft.
GEN4 CONDUIT MOUNTING KIT
INSTALLATION SEQUENCE
NOTE: Ladder Rack and Conduit Carrier is
shown for illustrative purposes only, and is
not included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
NOTE: A minimum of 7.00” is required
between the Uppers, and on the Crossbar’s
top, so measure to ensure there will be no
Rotation interference.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
Varies Even
Even
Flat Washer
Lock Nut
1.1
Place the Conduit Carrier
Bracket into the Crossbar’s
bottom groove as shown.
CONDUIT CARRIER MOUNTINGS
1.2
1.2
1.3
M8 X 25MM Bolts
CON-8004 ASSEMBLY INSTRUCTIONS– GEN 4 CONDUIT CARRIER
1.5
Torque to 80 in-lbs
1.4
Center the front and rear of the Conduit Carrier evenly between
the Left and Right Rotations. Position the back end of the
Conduit Carrier according to your rack model, but no further
back than the end of the Drive Shaft.
Flat Washer

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
9
CON-8004 ASSEMBLY INSTRUCTIONS–ALURACK CONDUIT CARRIER
1
1
Flat Washer
Lock Nut
ALURACK CONDUIT MOUNTING KIT
INSTALLATION SEQUENCE
NOTE: AluRack and Conduit Carrier is shown
for illustrative purposes only, and is not
included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
1.1
Place the Conduit Carrier
Bracket into the Crossbar’s
bottom groove as shown.
CONDUIT CARRIER
MOUNTINGS
1.2
1.2
1.3
M8 X 25MM
Bolts
Flat Washer

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
10
Flush
Varies
Varies
1
1
CON-8004 ASSEMBLY INSTRUCTIONS–ALURACK CONDUIT CARRIER
LOW PROFILE MOUNTING KIT
INSTALLATION SEQUENCE
1.5
Torque to 80 in-lbs
1.4
Position the Conduit Carrier anywhere between the side rails
ensuring the Conduit Mountings to not interfere with the
AluRack Mounting Brackets attaching the rack to the vehicle
roof. The Conduit Carrier must not exceed the rear most end
of the AluRack side rail.
NOTE: Ladder Rack and Conduit Carrier is
shown for illustrative purposes only, and is
not included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
NOTE: A minimum of 7.00” is required
between the Uppers, and on the Crossbar’s
top, so measure to ensure there will be no
Rotation interference.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
11
Varies
Even
Even
CON-8004 ASSEMBLY INSTRUCTIONS–LOW PROFILE CONDUIT CARRIER
1.1 Place the Conduit Carrier Nut Brackets into the
Front and Rear Crossbars as shown.
CONDUIT CARRIER MOUNTINGS
1.2
1.2
1.3
M8 X 30MM Bolts
1.5
Torque to 80 in-lbs
1.4
Center the front and rear of the Conduit Carrier evenly between
the Left and Right Rotations. Position the back end of the
Conduit Carrier according to your rack model, but no further
back than the end of the Drive Shaft.
Flat Washer

USAM-CON8004-US01 Rev-B 0119