Safe Fleet PRIME DESIGN VRR3 CE User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
5
7
8
9
1
6
11
12
End Caps (4X)
Foam Gasket (6X)Nylon Washer (6X)
M8 Bolt (6X)
Channels (2X)
Flex Channel Connector (6X)Brackets (6X)
10
3
13
VRR3-CE ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0045 ...................................................... (Qty 1)
Channels w/Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRR3-CE ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
9—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
10—L Post .............................................................. (Qty 4)
Gen2, Roller Cap , 9.25”
11—Rear Drive Shaft............................................. (Qty 1)
Left Hand, B4 Version, 46.00”
5—Rear Drive Shaft............................................... (Qty 1)
Righ Hand, B4 Version, 46.00”
6—Handle Latch Assembly ................................... (Qty 1)
Right Hand
7—Connecting Bar................................................. (Qty 2)
24.00”
12—Handle Latch Assembly................................. (Qty 1)
Left Hand
13—Front Drive Shaft............................................ (Qty 1)
B Version, 11.75”
14—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
12.50”
Channel Front
3.25”
Channel Rear
Fig. 1
Nylon Spacer
Foam Gasket
Right Rear
6–3/8”
48.00” 24.00”
Left Rear
6–3/8”
48.00”24.00”
VRR3-CE ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0045
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
0.6 Loosen bolts
0.7 Set to distances then torque Rear Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
0.3
Position Channels as
shown below in Fig.1
0.1
0.2
0.4 Install fasteners into factory
roof rail mounting locations.
0.5
Torque to 150 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
1
1
8
3/16
2
4
5
7
Rear
Front
6
17
Even
Even
Even
Even
Front
Same as Front
Center
Rear
1
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs 1.2
VRR3-CE ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
VRR3-CE ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
2.1
2.2
2.3
2.4
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
5.3
4.2
2.5
Torque to
80 in-lbs
5.2
5.4
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRR3-CE ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
6
7.1
7.1
7.2
Torque to 90 in-lbs
8.2
Torque to 70 in-lbs
8.1
8.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
15
10/16
9
11
12
14
17
13
VRR3-CE ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY SEQUENCE
REAR DRIVE SHAFT CYLINDER HARDWARE
9.1
9.2
9.3
9.4
Torque to
90 in-lbs
9.5
Torque to
80 in-lbs
10.1
10.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VRR3-CE ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR
CONNECTING BAR FASTENERS Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
FRONT DRIVE SHAFT
13
Torque to 90 in-lbs
11.1
11.2
12.1
12.2
12.3
14.1
14.1
14.2
Torque to
90 in-lbs
12.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10 CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
16
VRR3-CE ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
17.2
17.1
Torque to 70 in-lbs
15.1
15.1
15.2
Apply Silicone Sealant
to Connecting Bar ends
17.2

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USAM-VRR3CE-US01 Rev-A 0618