Safe Fleet PRIME DESIGN VCR-TC21B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
6
7
14
9
11
1
12
13
14
5
8
10
Channels (2X)
M6 Locknut (10X) End Caps (4X) Brackets (4X)
M6 x 30MM Bolt (10X)
15
Foam Pad (10X)
Mounting Plate (10X)
M6 Sealing Washer (10X) ” Washer (10X)” Flat Washer (10X)
VCR-TC21B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0007 ........................................................ (Qty 1)
Channels with Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
5—Handle Latch Assembly ................................... (Qty 1)
6—Connecting Bar................................................. (Qty 1)
2.00’

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCR-TC21B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
10—Quick Clamp Tube Splice Assembly.............. (Qty 1)
5.00“
8—HD Front Hook Assembly ................................. (Qty 1)
9—Clamp Down Tube ............................................ (Qty 1)
68.00”
11—Removeable Horn with Cap........................... (Qty 1)
15.00”
12—Clamp Down Handle Latch Assembly........... (Qty 1)
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
13—Clamp Down Handle Assembly ..................... (Qty 1)
M8 x 45MM (1X)
M8 Lock Nut (1X)Clamp Down Handle (1X) " Flat Washer (2X)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)
16—HKT-8163 (Not called out in Overview)........ (Qty 1)
15—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Clamp Down, Rotation
¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)
14—L & Z Post Kit.................................................. (Qty 1)
Adj. Z Post, 7.25”, L Post, w/HKT-0160

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
2
2
8
4/15
3
5
1
6
9
10
7
Rear
Front
Left
Right
2.00”
Channel Front
6.25”
Channel Rear
VCR-TC21B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
RIGHT ROTATION ASSEMBLY SEQUENCE
Installer’s Note: Set Crossbars according to the left hand
dimensions shown in the Crossbar Adjustment. Failure to
position the Crossbars as shown in this Manual may result
in damage to a sliding door and/or ladder rack.
Prior to assembling the Channels and
hardware, the OEM roof holes must be
chased using an M8 x 1.25 Chasing or
Thread Cleaning tap and uid. Doing so
will ensure accurate torque is achieved.
FBM-0007
1.1
Foam pad
Mounting Plate
1.2 Install the fasteners through the innermost factory roof
holes as shown then torque the nuts to 60 in-lbs.
Do not install or fasten Hardware to the outer front
and rear roof holes until Step 1.4.
Install three sets of Channel Hardware per channel
as shown below.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Rear
Front
Left
Right
72.00”
7.00”
Channel Rear Channel Front
VCR-TC21B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Loosen bolts
1.3
1.5 Set to distances then torque all the Mounting Brackets
to 90 in-lbs.
1.4 Install the remaining front and rear fasteners through
the factory roof holes as shown then torque the nuts
to 60 in-lbs.
Install the Mounting Brackets along with the remaining
Channel Hardware as shown below.
Do not tighten the Mounting Brackets until Step 1.5.
Loosen bolts

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
VCR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
7.75”
7.75”
7.75”
5.75”
Front
Rear
Rear
Front
REAR DRIVE SHAFT CYLINDER HARDWARE
3.1
3.2
3.3
Torque to
90 in-lbs
4.1
4.2
3.4
Torque to
80 in-lbs
CROSSBARS CROSSBAR ADJUSTMENT
2.1
Torque to
90 in-lbs 2.2
NOTE: For instructional clarity, the FBM Mounting System
will not be shown.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VCR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
5.1
6.1
6.4
5.2
6.2
6.3
CONNECTING BAR FASTENERS
7
DRIVE SHAFT SEALING
8.1
Apply Silicone Sealant
to Connecting Bar ends
8.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VCR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
9.3
Place the L Post into the
bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
9.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 9.49.8.
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
9.1
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
9.4
9.6
Bracket Clamp sits
in L Post Bracket
as shown
9.5
Note: The orientation of
the bolt hole faces away
from the Crossbar

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VCR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 9.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
9.7
Repeat steps 9.19.8 for
the front L Post installation
9.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
10.1 Slide the Z Post into the Mounting Clamp Assembly
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Refer to the Quick
Start Guide for Z
Post positioning.
10.2
10.3
Torque to
90 in-lbs
Repeat steps 10.110.3 for
the front Z Post installation
10.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
16
15
11
13
12
14
VCR-TC21B ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT CLAMP DOWN
CLAMP DOWN HANDLE CLAMP DOWN TUBE
11
12.2
12.1
12.3
12.4
Torque to 90 in-lbs
Torque to 90 in-lbs