Safe Fleet Prime Design AR1928 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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10
9
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1
9
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5
9
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7
9
8
Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
M6 T-Insert (12X)Neoprene Washer (24X)Fender Washer (12X)
End Caps (4X) Screws (8X)
60” Channels (2X)
48” Channels (2X)
Brackets (6X)
M6 Lock Nut (12X)
AR1928 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0057-A ................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Side Rail Assembly........................................... (Qty 1)
Left Hand, 68.00”
3—Side Rail Assembly........................................... (Qty 1)
Right Hand, 68.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1928 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—AluRack Standard Crossbar ........................... (Qty 6)
With hardware, 67.00”
10—Roller Assembly.............................................. (Qty 1)
With hardware, 67.00”
8—AluRack Construction Crossbar....................... (Qty 3)
With hardware, 67.00”
5—Side Rail Assembly........................................... (Qty 1)
Rear, Left Hand, 68.00”
6—Side Rail Assembly........................................... (Qty 1)
Front, Left Hand, 68.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
Anti-Seize (1X)
M8 Cap Head Bolt (20X)
Roller Spring (2X)
M8 Lock Washer (20X)
Roller Tube Pin (2X)
M8 Strip Nut (20X)
Roller Holder (2X)
HKT-0084-Hardware Kit

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1928 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Rear
Front
Rear
Front
42”
60”
Neoprene Washer (outside)
M6 T-Insert
Neoprene Washer (inside)
Fender Washer
M6 Lock Nut
Right Rear
8.75”
Left Rear
8.75”
Assemble Channel hardware
through roof as shown, but
do not tighten.
0.1
Slide the upper and lower
Channel Connectors into
Channels and align holes
0.2
0.3
Slide Channels onto
Mounting Brackets
0.4
Torque screws to 90 in-lbs
M8 x 40MM Bolt
0.5 Set to specied distances shown below, then torque Mounting
hardware nuts to 80 in-lbs.
FBM3-0057-A
MOUNTING BRACKETS

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
AR1928 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Right Rear
47.75” 44.00”
Set flush to end
Left Rear
47.75”44.00”
Set flush to end
0.6 Loosen bolts
0.7 Set to distances then torque Rear Bracket nuts to 90 in-lbs
leaving Center and Front Brackets loose

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
6
1/2/3
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
1/2/4
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
ALURACK ASSEMBLY SEQUENCE
AR1928 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
STRIP NUT ASSEMBLY
1Insert Strip Nuts (9x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
AR1928 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown
LEFT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 5.2
3.2
Crossbar Bolts attach into
Strip Nuts
3.1 Attach Crossbars to Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
135.75”
16.25” 16.00”15.75”
FrontRear
8.00” 16.00”16.00” 16.00”16.00”15.75”
AR1928 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
CROSSBAR ADJUSTMENT
5.1
5.2
Torque Bolts to 90 in-lbs
Adjust Crossbar
distances as
shown below
RIGHT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts
4.1 Attach Crossbars to Side Rails
as shown.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1928 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1928 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
Even
Rear Left Rear Right
Even
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
7.1
Loosen nuts on all
Mounting Brackets
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
AR1928 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
7.6
Torque to 90 in-lbs

USAM-AR1928-US01 Rev-B 0118