Safe Fleet Prime Design HBR-E-SP User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
10
6
1
5
8
7
9
Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
M6 T-Insert (12X)Neoprene Washer (24X)Fender Washer (12X)
End Caps (4X) Screws (8X)
60” Channels (2X)
48” Channels (2X)
Brackets (4X)
M6 Lock Nut (12X)
HBR-E-SP ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
1—FBM-0057......................................................... (Qty 1)
Channels with hardware

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HBR-E-SP ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 1)
6—Front Drive Shaft ............................................. (Qty 1)
B Version, 35.75”
7—Z Post ............................................................... (Qty 1)
Adjustable, 7.25”
8—L Post ................................................................ (Qty 1)
Gen2, Roller Cap, 9.25”
9—Ladder Stop Assembly .................................... (Qty 2)
1.75”
5—Connecting Bar ................................................ (Qty 1)
48.00”
10—HRR Removeable Handle Assembly ............. (Qty 1)
4—Drive Shaft ....................................................... (Qty 1)
Rear, Right Hand, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
42”
60”
Neoprene Washer (outside)
M6 T-Insert
Neoprene Washer (inside)
Fender Washer
M6 Lock Nut
Right Rear
6.375”
Left Rear
6.375”
HBR-E-SP ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Assemble Channel hardware
through roof as shown, but
do not tighten.
0.1
Slide the upper and lower
Channel Connectors into
Channels and align holes
0.2
0.3
Slide Channels onto
Mounting Brackets
0.4
Torque screws to 90 in-lbs
M8 x 40MM Bolt
0.5 Set to specied distances shown below, then torque Mounting
hardware nuts to 80 in-lbs.
FBM-0057
MOUNTING BRACKETS

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Right Rear
96.00”
5.375”
Left Rear
96.00”
5.375”
HBR-E-SP ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.6 Loosen bolts
0.7 Set to distances then torque Bracket nuts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
3/11
2
4
8
Rear
Front
5
7
6
Even
Even
Even
Even
Front
Rear
10
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
HBR-E-SP ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
Torque to
90 in-lbs
1.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HBR-E-SP ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
HBR-E-SP ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR FASTENERS
6
7.2
Torque to 90 in-lbs
7.1
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
5.2
5.3
8.2
Torque to 90 in-lbs
8.1
5.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
9
9
HBR-E-SP ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE BASE
LADDER STOPS
9.1
Torque to
90 in-lbs
9.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
HBR-E-SP ASSEMBLY INSTRUCTIONS
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends 10.2
10.1
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
11