Safe Fleet Prime Design AR1913 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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9
" Lock Washer (6X)
23” Channels (2X)
74” Channels, Pre-assembled (2X)
Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (10X)
" Flat Washer (16X)
Mounting Bracket (10X)
Foam Pad (10X)
M8 Lock Nut (10X)Anti-Seize (1X)
AR1913 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0094-A................................................... (Qty 1)
Channels, 116” with Hardware
CONTENTS OVERVIEW
2—Side Rail Assembly .......................................... (Qty 1)
Rear, Right Hand, 84.00”
3—Side Rail Assembly .......................................... (Qty 1)
Front, Right Hand, 68.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1913 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—AluRack Standard Crossbar ............................ (Qty 7)
With hardware, 67.00”
10—Roller Assembly.............................................. (Qty 1)
With caps, 63.75”
8—AluRack Construction ...................................... (Qty 3)
Crossbar With hardware, 67.00”
5—Side Rail Assembly........................................... (Qty 1)
Rear, Left Hand, 84.00”
6—Side Rail Assembly........................................... (Qty 1)
Front, Left Hand, 68.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
Anti-Seize (1X)
M8 Cap Head Bolt (22X)
Roller Spring (2X)
M8 Lock Washer (22X)
Roller Tube Pin (2X)
M8 Strip Nut (22X)
Roller Holder (2X)
HKT-0085-Hardware Kit

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
AR1913 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
Rear
Front
Rear Channel
M8 Lock Nut
Flat Washer
M8 Lock Nut
Flat Washer
T Bolt Stud
Rear
Front
Left
Right
Fig. A Fig. B
Flush
Push to stop
Fig. B
Fig. A
Apply silicone sealant
(not provided) to screws
Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 0.3
MOUNTING BRACKETS
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 0.5
0.1
0.2
0.4 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion
Position the Channel
ends until contacting
the End Caps as shown
in Figures A & B.
Torque Mounting Nut
to 90 in-lb.
0.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
AR1913 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Left
Right
Rear
Front
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Channel Rear Channel Front
48.75” 51.00”
Flush
0.6
Loosen nuts
Position the rear and center
Mounting Brackets as shown. Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
0.5 0.7 Set to distances shown below. Do not torque the Crossbar
Mounting Brackets until Step 7.5. Finger-tighten them into
designated dimension to hold them in place, then proceed
to Rack Assembly

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
6
1/2/4
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
4/5 (ARH-8)
1/3/4
4/5 (AR-8)
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
ALURACK ASSEMBLY SEQUENCE
STRIP NUT ASSEMBLY
1Insert Strip Nuts (10x) per
side into Side Rails as shown
AR1913 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
Strip Nuts
3.1
Do not tighten
until Step 5.2
3.2
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown
AR1913 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
151.00”
17.00” 17.00” 17.00”17.00”19.00”
FrontRear
3.50” 15.00”17.25”13.75”14.50”
RIGHT SIDE RAIL AND CROSSBARS
4.1
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts
CROSSBAR ADJUSTMENT
5.1
5.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below
AR1913 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs
AR1913 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
Even
Left Rear Right Rear
Even
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
Loosen nuts on all
Mounting Brackets
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars
AR1913 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
7.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
7.6
Torque to 90 in-lbs
AR1913 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION

USAM-AR1913-US01 Rev-C 0118