Safe Fleet Prime Design VCI 226 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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14
VCI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Front Crossbar Assembly................................. (Qty 1)
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
4—Connecting Bar................................................. (Qty 1)
48.00”
5—Front Drive Shaft .............................................. (Qty 1)
B Version, 38.75”

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
6—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
8—L Post ................................................................ (Qty 2)
Top Mount, 9.25”
9—Mounting Bracket Assembly.............................(Qty 2)
Vertical, Guttered Mounting, GM
10—Mounting Bracket Assembly...........................(Qty 2)
Horizontal, Guttered Mounting, GM
11—Clamp Down Tube Assembly ..........................(Qty 1)
Rear, Left Hand, 50.00”
12—Clamp Down Tube Splice................................(Qty 1)
7.00”
13—Clamp Down Tube ...........................................(Qty 1)
Front, 51.00”
14—Clamp Down Tube Splice................................(Qty 1)
Welded, 5.00”
15—Clamp Down Horn ...........................................(Qty 1)
Left Hand, with Cap, 15.00”
16—Clamp Down Handle Tube ..............................(Qty 1)
14.50”
17—Clamp Down Handle Tube Bracket ................(Qty 1)
Rear, Left Hand

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
VCI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
20—Handle Latch Lock Plate ............................... (Qty 1)
With Hardware, Gen1
21—Clamp Down Hook ......................................... (Qty 1)
Rear
18—Clamp Down Handle .......................................(Qty 1)
With Black Grip, 18.00”
19—Clamp Down Hook ..........................................(Qty 1)
Front, Slotted
HKT-8163-Rotation Hardware Kit
HKT-8112-Clamp Down Hardware Kit
Ball Set Screw (1X)
Clamp Down Ball (1X) Clamp Down Handle Sleeve (2X)
M8 Locknut (9x)
Cotter Pin (1X)
M8 x 55MM (2X)
M8 x 65MM Carriage Bolt (2X)
M8 x 65MM (1X)
M8 x 70MM (4X)
" Flat Washer (16X)
Anti-Seize (1X)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
VCI-226 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
0.5
MOUNTING BRACKETS–VERTICAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble the remaining Vertical
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
VCI-226 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.10
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.6–0.10 to assemble the remaining Horizontal
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.7
Insert bent bolt
and washer through
mounting bracket
0.6
0.8
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.9

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1
1
4
2
3/20
10
11
5
6
7
8/9
RIGHT ROTATION ASSEMBLY SEQUENCE
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts.
1.1
1.2
1.2
1.3 Repeat Steps 1.1–1.3 to install the remaining Mounting
Brackets onto the front Crossbar.
2.1
2.3
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
6.2
6.3
6.4
Torque to
90 in-lbs.
6.1
FRONT DRIVE ARM
5.2
5.1
Align holes

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
10.1
10.1
10.2
Torque to 90 in-lbs
L POSTS
9
9
Torque to
90 in-lbs
Torque to 90 in-lbs
CROSSBAR SEALING
8
8
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
CONNECTING BAR FASTENERS
7

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Apply Silicone Sealant
to Connecting Bar ends
11.2
11.1
DRIVE SHAFT SEALING

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
VCI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
15
14
16
13
12
17/19
18
3/20
LEFT CLAMP DOWN ASSEMBLY SEQUENCE
CLAMP DOWN HANDLE
TUBE BRACKET
12
CLAMP DOWN HANDLE TUBE
13.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VCI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
Figure 1
REAR CLAMP DOWN TUBE
13.6
Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
14.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
13.2
13.3
13.4
13.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
VCI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
CLAMP DOWN HANDLE
16.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown.
16.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
HANDLE LATCH
15
14.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
14
VCI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
16.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
CLAMP DOWN TUBE SPLICE
17
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 18
FRONT CLAMP DOWN TUBE
18.1
Align Clamp Tube tang
holes to Crossbar. 18.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
15
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
20
19
Torque to 90 in-lbs
VCI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
FRONT LADDER HOOK
19

USAM-VCI226-US01 Rev-A 0618