Safe Fleet Prime Design VCI 226 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Front Crossbar Assembly................................. (Qty 1)
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
4—Connecting Bar................................................. (Qty 1)
48.00”
5—Front Drive Shaft .............................................. (Qty 1)
B Version, 38.75”

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
6—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
8—L Post ................................................................ (Qty 2)
Top Mount, 9.25”
9—Mounting Bracket Assembly.............................(Qty 2)
Vertical, Guttered Mounting, GM
10—Mounting Bracket Assembly...........................(Qty 2)
Horizontal, Guttered Mounting, GM
11—Clamp Down Tube Assembly ..........................(Qty 1)
Rear, Left Hand, 50.00”
12—Clamp Down Tube Splice................................(Qty 1)
7.00”
13—Clamp Down Tube ...........................................(Qty 1)
Front, 51.00”
14—Clamp Down Tube Splice................................(Qty 1)
Welded, 5.00”
15—Clamp Down Horn ...........................................(Qty 1)
Left Hand, with Cap, 15.00”
16—Clamp Down Handle Tube ..............................(Qty 1)
14.50”
17—Clamp Down Handle Tube Bracket ................(Qty 1)
Rear, Left Hand

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
VCI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
20—Handle Latch Lock Plate ............................... (Qty 1)
With Hardware, Gen1
21—Clamp Down Hook ......................................... (Qty 1)
Rear
18—Clamp Down Handle .......................................(Qty 1)
With Black Grip, 18.00”
19—Clamp Down Hook ..........................................(Qty 1)
Front, Slotted
HKT-8163-Rotation Hardware Kit
HKT-8112-Clamp Down Hardware Kit
Ball Set Screw (1X)
Clamp Down Ball (1X) Clamp Down Handle Sleeve (2X)
M8 Locknut (9x)
Cotter Pin (1X)
M8 x 55MM (2X)
M8 x 65MM Carriage Bolt (2X)
M8 x 65MM (1X)
M8 x 70MM (4X)
" Flat Washer (16X)
Anti-Seize (1X)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
VCI-226 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
0.5
MOUNTING BRACKETS–VERTICAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble the remaining Vertical
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
VCI-226 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.10
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.6–0.10 to assemble the remaining Horizontal
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.7
Insert bent bolt
and washer through
mounting bracket
0.6
0.8
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.9

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1
1
4
2
3/20
10
11
5
6
7
8/9
RIGHT ROTATION ASSEMBLY SEQUENCE
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts.
1.1
1.2
1.2
1.3 Repeat Steps 1.1–1.3 to install the remaining Mounting
Brackets onto the front Crossbar.
2.1
2.3
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
6.2
6.3
6.4
Torque to
90 in-lbs.
6.1
FRONT DRIVE ARM
5.2
5.1
Align holes

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
10.1
10.1
10.2
Torque to 90 in-lbs
L POSTS
9
9
Torque to
90 in-lbs
Torque to 90 in-lbs
CROSSBAR SEALING
8
8
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
CONNECTING BAR FASTENERS
7

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VCI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Apply Silicone Sealant
to Connecting Bar ends
11.2
11.1
DRIVE SHAFT SEALING