Safe Fleet PRIME DESIGN HRI3-E-FT43B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
6
7
5
39
18
" Lock Washer (6X)
23” Channels (2X)
74” Channels, Pre-assembled (2X)
Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (10X)
" Flat Washer (16X)
Mounting Bracket (10X)
Foam Pad (10X)
M8 Lock Nut (10X)Anti-Seize (1X)
10
12
11
14
13
13
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM3-0094 ...................................................... (Qty 1)
Channels w/hardware
2—Rear Crossbar Assembly.................................. (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
5—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
8—Front Drive Shaft ............................................. (Qty 1)
B Version, 38.75”
6—HHR Handle Assembly .................................... (Qty 1)
35.00”
7—Connecting Bar ................................................ (Qty 1)
4.00’
10—Rear Drive Shaft ............................................ (Qty 1)
Left Hand, A Version, 50.00”
12—Front Drive Shaft............................................ (Qty 1)
LH, B Version, 11.75”
11—Connecting Bar .............................................. (Qty 1)
24.00”
15—HKT-8163 (Not called out in Overview)........ (Qty 2)
14—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Rotation
13—L & Z Post Kit.................................................. (Qty 2)
Adj. Z Post, 7.25”, L Post, w/HKT-0160
¼ Flat Washer (1X)¼ Lock Washer (1X)M6 x 20MM (1X) L Post Bracket Clamp (1X) Z Post (1X) L Post (1X)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
3
1
2
5/13
4
6
7
11
9
12
8
10
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
Rear
Front
Rear Channel
M8 Lock Nut
Flat Washer
M8 Lock Nut
Flat Washer
T Bolt Stud
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT SIDE ASSEMBLY SEQUENCE
Prior to assembling the Channels
and hardware, the OEM roof holes
must be chased using an M8 x 1.25
tap and uid. Doing so will ensure
accurate torque is achieved.
MOUNTING BRACKETS
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 2.3
1
CHANNELS
2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 2.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Left
Right
Rear
Front
Channel Rear Channel Front
48.00” 51.00”
Flush
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Rear
Front
Left
Right
Fig. A Fig. B
Flush
Push to stop
Fig. B
Fig. A
Apply silicone sealant
(not provided) to screws
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
2.5
Loosen nuts
Position the rear Mounting
Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.4 2.6
2.3 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion.
Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.
2.2
Position the Rear
Channel to full stop
as shown in Figure A.
Torque nut to 90 in-lb.
Position the Front
Channel until ush to
End Caps as shown in
Figure B.
Torque all remaining
nuts to 90 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
10.00” Center
10.00” Front
Rear
10.00”
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
4.1
4.2
4.3
Torque to
90 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
4.4
CROSSBARS
3.2
CROSSBAR ADJUSTMENT
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
3.1
3.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR
6.1
6.2
FRONT DRIVE ARM
7.1
7.2
Align holes
FRONT DRIVE SHAFT
8.1
8.2
8.3
8.4
Torque to
90 in-lbs
CYLINDER HARDWARE
5.1
5.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Note: The orientation of
the bolt hole faces away
from the Crossbar
Slide L Post Bracket Clamp into
bottom groove, then slide into
L Post Connector as shown
10.4
10.3
L Post seats into the
Crossbar’s inside bottom
groove as seen from the
rear of the Front Crossbar
10.2 Place an L Post into the bottom
groove of the Front Crossbar
Beginning with the Front
Crossbar, loosen the bolt
at the bottom of the Auto
Clamp, then slide the Auto Clamp toward
the inside end of the Rotation Upper.
Reposition the Auto Clamp leaving a
minimum of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring
is seated into the spring catch
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The front Auto Clamp come preset from the factory
for packaging purposes only. To assemble the L Post to the
Crossbar, the Auto Clamps must be repositioned.
10.1
CONNECTING BAR FASTENERS
9

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
10.6
Assemble the L Post
hardware. Do not
tighten until Step 10.8
Bracket Clamp sits
in L Post Connector
Clamp as shown
10.5
Torque to
80 in-lbs 10.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
10.7
The Z Post fully seats
into the top slot of the
Mounting Clamps
11.2 Slide the Z Post into the
Mounting Clamp Assembly
11.1 Assemble the Z Post Mounting Clamp Assembly onto the
Rotation Upper. Do not tighten until Step 11.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
The Mounting Clamps
seat fully into the top
groove of the Upper

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
HRI3-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
DRIVE SHAFT SEALING
12.1
Apply Silicone Sealant
to Connecting Bar ends
12.2
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
13
Refer to the Quick
Start Guide for Z
Post positioning.
11.3
11.4
Torque to
90 in-lbs