Safe Fleet PRIME DESIGN ACX User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
1
5
4
3
2
ACX ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Quick Clamp Assembly ......................................Qty 1)
Left Hand, Rear, w/Handle
4—Lock Bracket Assembly.................................... (Qty 1)
AluRack, w/Hardware
5—Quick Clamp Front Hook Assembly ................ (Qty 1)
AluRack, Adjustable
3—Clamp Down Handle Assembly ....................... (Qty 1)
Left Hand, 14.00”, Bent w/Hardware
2—Rear Clamp Support Assembly........................ (Qty 1)
AluRack

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
3
1
2
ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
REAR QUICK CLAMP
SEE QUICK START GUIDE FOR ADJUSTMENTS
1.1
Slide the Rear Hook upward
as far as it will go
RIGHT ACX ASSEMBLY SEQUENCE
This ACX Left Hand Quick Clamp Assembly is shown
installed onto a Prime Design AluRack
for illustrative purposes only.
1.2
Finger-tighten nuts
to hold the Rear
Hook in place.
1.3
Loosen this clamp,
but do not remove
the nut or washer.
Installer Note: Alternative Instructions in this
manual are for Prime Design Alurack for Ford
Transit Connect, due to differing positions in
Channel Mounts.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
1.8
Torque the indicated Clamp
Bracket Nuts to 120 in-lbs.
1.5 For maximum Handle distance from
the vehicle, position the Gas Spring
Clamp rmly against the Side Rail
as shown in Figure A
Fig. A
1.6 Position the Rear Clamp Support
onto the Clamp Rod, then into
the Crossbar groove
1.7
Position the Rear Clamp
support rmly against the
Rear Ladder Hook Bracket
1.4 Position the Clamp into
the bottom groove on
the AluRack Crossbar
Support this end
until Step 1.6

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
1.13
Torque the indicated Clamp
Bracket Nuts to 120 in-lbs.
1.10
For maximum Handle distance from
the vehicle, position the Gas Spring
Clamp rmly against the Channel
Mount as shown in Figure B
Fig. B
1.11
Position the Rear Clamp
Support onto the Clamp Rod,
then into the Crossbar groove
1.12
Position the Rear Clamp
support rmly against the
Rear Ladder Hook Bracket
1.9
Position the Clamp into the bottom
groove on the AluRack Crossbar
Support this end
until Step 1.11
ALTERNATIVE POSITIONING
FOR FORD TRANSIT CONNECT RACK MODELS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
1.14
Slide the Clamp Down Handle
onto the Clamp Down Rod until
fully seated. Torque the Handle
Bolt to 90 in-lbs
2.1 Remove the Lock Bracket hardware
and retain for Step 2.4
2.2 Remove the Bolts and Lock Washers
from the rear-most Crossbar, and Roller
Assembly. Retain for Step 2.5
2.4
Attach Lock Bracket using
hardware removed in Step 2.1.
Do not tighten bolt until Step 2.7
Remove but do
not discard
Remove but do
not discard
2.3
Slide the Crossbar and Roller Assembly
Strip Nuts forward, then insert the new
Strip Nut into the Side Rail. Position
Strip Nuts A & B under the Crossbar
and Roller Assembly, leaving Strip Nut
C positioned between the Crossbar
and Clamp Down Assembly.
A B C
Reinstall the Crossbar
and Roller Assembly
hardware removed in
Step 2.2 and torque
to 90 in-lbs
Align Lock Bracket
hole to Strip Nut
2.5
CLAMP DOWN LOCK BRACKET
SEE QUICK START GUIDE FOR ADJUSTMENTS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
Holes aligned
2.7
Torque Lock Bracket
Bolt to 80 in-lbs
3.1 Loosen, but do not remove, the indicated
bolts on the Front Ladder Assembly
3.2 After determining Front to Rear Ladder Hook spacing
based upon ladder size, slide the Front Hook Assembly
under the Crossbars to that determined distance.
2.6 Align the hole on the Lock Bracket to the
lock hole on the Handle as shown below
FRONT HOOK ASSEMBLY
SEE QUICK START GUIDE FOR ADJUSTMENTS
Loosen Bolts

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
Fig. C
USAM-ACX-US01 Rev-C 0719
AXC ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
3.7
Torque to 90 in-lbs
3.3 Attach the Front Hook Assembly onto your designated
Crossbars. The Channel Connectors must seat into the
bottom groove of the Crossbar as shown below. Do not
tighten until Step 3.7
Both Channel Connectors must
seat into the Crossbar groove
3.5 Position the Front Hook Assembly until it
centers with the Rear Clamp Down Hook.
3.6 Position the Front Hook Assembly until the front of the Hook
Channel is even to, or less than, the end of the Side Rails as
shown in Figure C