Safe Fleet PRIME DESIGN AR-2010 User manual

Page 2 Packaging Contents
Page 2–3 Crossbar Installation (Retrot on Existing Rack)
Page 3 Crossbar Congurations–Maximum Spacing
Page 4-7 Full Rack Assembly
AR-2010 AluRack Crossbar Module, 53” Kit
PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net
MODELS AVAILABLE:
AR-2010 (CLEAR ANODIZED)
AR-2010-BLK (BLACK ANODIZED)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
AR-2010 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
M8 Cap Head Bolt (2X)M8 Lock Washer (2X)M8 Strip Nut (2X)
Roller Hardware .................................................... (Qty 1)
AluRack Heavy Duty Crossbar ............................. (Qty 1)
With hardware, 53.00”
Clear or Black (BLK), Anodized
CROSSBAR INSTALLATION (RETROFIT ON EXISTING RACK)
The AluRack shown below is for illustrative purposes only, and shows a combination of Standard and
Heavy Duty Crossbars. Spacing and sizing will vary according to customer needs.
0.1 Install the Strip Nut from your Heavy Duty Crossbar
Hardware Kit into the front Side Rails as shown.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
AR-2010 ASSEMBLY INSTRUCTIONS–CROSSBAR CONFIGURATIONS
Maximum Bolt Spacing: 24.00”
Fig. 1
Roller
Flush
Rear Front
CROSSBAR CONFIGURATIONS
CROSSBAR ADDITION (OR REPLACEMENT)
The Roller on all AluRacks must be mounted with the Roller Brackets Flush to the Rear Siderail ends. Maximum Bolt Spacing between Crossbars
and Roller is 24.00”. When mounting to an FBM (sold separately), Crossbar Mounts must attach to Heavy Duty Crossbars only. It is recommended
to determine your Crossbar pattern (Standard vs Heavy Duty) before installing them into your Strip Nuts to ensure proper order of use.
*The AluRack shown in Fig.1 is for Illustrative Purposes only. Side Rail Sizes vary according to customer sizing needs - See respective AR Side Rail
Kit Manual to build your Side Rails.
NOTE: Heavy Duty Crossbars are used for mounting your rack to the FBM, and must be in the
original mounting position. The rest of the confguration may be adjusted to customer needs.
The AluRack shown below is for illustrative purposes only, and shows the orginal Crossbars with
a new Crossbar in addition. The new Crossbar may also be used to replace a Standard or
Heavy Duty Crossbar as needed.
0.2 0.3
Remove Hardware and existing Crossbars
that will be affected by your installation as
shown in the example below.
Reinstall existing and new Crossbars into the
Strip Nuts as shown in the example below.
Refer to the Crossbar Congurations Chart in
Fig. 1 and ensure correct desired order and
distances, then torque to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY
NOTE: The AluRack shown below is for illustrative purposes only, and shows
a combination of Standard and Heavy Duty Crossbars. Spacing and sizing
will vary according to customer needs (see Crossbar Congurations Chart
on previous page). Maximum bolt spacing between Roller and Crossbars is
24.00”. Crossbar Mounts must attach to Heavy Duty Crossbars only.
1
2
STRIP NUT INSTALLATION (FULL RACK ASSEMBLY)
ROLLER BRACKETS
Install Roller Brackets into the rear most Strip Nuts, and
align ush against the rear end of the Side Rail as shown.
Torque Roller Bracket Bolts to 90 in-lbs.
Roller Bracket
Lock Washer
Cap Head Bolt

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY
LEFT SIDE RAILS AND CROSSBARS
RIGHT SIDE RAILS AND CROSSBARS
3
4
Install the Crossbars according to your
conguration in the Strip Nuts as shown
and torque to 90 in-lbs.
Install the Crossbars according to your
conguration in the Strip Nuts as shown
and torque to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY
5
6Insert the Roller Tube Pin on each side of the
Roller Tube into the Brackets as shown.
Insert the Roller Tube Pin
and Roller Tube Spring into
the Roller ends.
ROLLER ASSEMBLY
ROLLER INSTALLATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
FINAL INSTRUCTIONS (FULL RACK ASSEMBLY)
Do not mount the AluRack to an FBM system at this time.
Refer to the respective FBM Assembly Manual(s) included with your chosen rack conguration features.
WARNING: Failure to position the AluRack as shown in your FBM
Assembly Manual may result in damage to the ladder rack.
INSTALLER NOTE: To purchase applicable features and accessories, please contact your authorized
distributor, or a Prime Design Sales & Service Representative.
AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY

USAM-AR2010-US01 Rev-A 0419