Safe Fleet Prime Design FBM-1012 User manual

Page 2 Packaging Contents
Pages 3-7 Short Wheelbase (L1H1)
Pages 7-10 Medium Wheelbase (L2H1)
2014+ Ford Transit Connect L1/L2 Universal Base Mounting Kit
PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
ErgoRack, Gen4
AluRack
26” Channels (2X)20” Channels (2X)
M6 Locknut (8X) End Caps (8X) Brackets (4X)
M6 x 30MM Bolt (8X)
Foam Pad (8X)
Mounting Plate (8X)
M6 Sealing Washer (8X) ” Washer (8X)” Flat Washer (8X)
FBM-1012 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-1012......................................................... (Qty 1)
Channel Pairs, w/Hardware Kit
CONTENTS OVERVIEW
TWO CROSSBAR CONFIGURATION
2—Crossbars (shown for illustrative purposes only)
Ordered separately

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
2E
2A
1
1
Bracket Nut
Front Mounting Brackets
Rear
Front
Left
Right
4.75”
Front Channel
1.50” 1.50” 1.50”
Rear Channel
Fig. 1
L1 FBM ASSEMBLY SEQUENCE
FBM-1012 ASSEMBLY INSTRUCTIONS–L1 UNIVERSAL FBM
NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for
illustrative purposes only. These features are not included with this Base
Mounting Kit, and must be purchased separately.
L1 FBM-1012
CHANNELS TO ROOF 1.2
Front Mounting Brackets only: remove and save the
hardware from the rear Bracket Nut as shown.
Set Front Mounting Brackets aside until Steps 1.5–1.6
1.1
Slide the Bracket Nuts from Step 1.1 into the Front
Channels as shown.
ERGORACK
CONFIGURATION
ALURACK
CONFIGURATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Channel Rear Channel Front
60.00”
ErgoRack & AluRack
2.25”
Fig. 2
FBM-1012 ASSEMBLY INSTRUCTIONS–L1 UNIVERSAL FBM
1.6 Reinstall the Mounting Bracket Nut hardware as
shown, and set Mounting Brackets to distances
shown in Fig. 2. Finger-tighten into position–
do not torque until Steps 2.3–2.4.
Install the Front Mounting Brackets from Step 1.1 as
shown and slide into position over the Bracket Nut.
1.5
Loosen bolts
1.4
1.3
Foam pad
End Cap
Mounting Plate
Mounting
Bracket
Loosen Bolt
Install Channel Hardware as shown below. Install fastening hardware through the Channels as shown
then torque the nuts to 60 in-lbs.
M6 x 30MM Bolt
Flat Washer
Sealing Washer
Fender Washer
Locknut
Channel

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Vehicle Rear
Vehicle Front
Rear
Front
7.00”
7.75”
FBM-1012 ASSEMBLY INSTRUCTIONS–L1 MOUNTING
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s) included
with your chosen rack conguration features. Depending upon
the features chosen, you may need to perform a complete feature
assembly onto the Crossbars or Side Rails as noted in that feature’s
Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this FBM
Assembly Manual may result in damage to the sliding door and/or
ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation features
are not included in this FBM kit, and must be purchased separately.
To purchase applicable features and accessories, please contact
your authorized distributor, or a Prime Design Sales & Service
Representative.
2E.1
2E.2
CROSSBAR
ADJUSTMENT
L1 CROSSBARS (ERGORACK)
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
Shown with LH Base, and
RH Rotation for illustrative
purposes only

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
FBM-1012 ASSEMBLY INSTRUCTIONS–L1 MOUNTING
2.25”
Vehicle Rear
Vehicle Front
Center
2E.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2E.4
Torque only the Rear Crossbar Mounting
Bracket bolts to 90 in-lbs at this time.
The Front Crossbar Mounting Brackets
will be torqued to specication when
designated in the respective Feature
(FEA or AR) Assembly Manual.
2A.1
2A.2
CROSSBAR
ADJUSTMENT
L1 CROSSBARS (ALURACK)
Shown with L1 AluRack for
illustrative purposes only
Torque all of these
Crossbar Clamp nuts
to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
FBM-1012 ASSEMBLY INSTRUCTIONS–L1/L2 MOUNTING
2.25”
2E
1
2A
1
2A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2A.4
Torque all Crossbar Mounting Bracket
bolts to 90 in-lbs at this time.
NOTE: Rotation, Crossbar, and Side Rail features are shown for illustrative
purposes only. These features are not included with this Base Mounting Kit,
and must be purchased separately.
ERGORACK
CONFIGURATION
ALURACK
CONFIGURATION
L2 FBM ASSEMBLY SEQUENCE

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
FBM-1012 ASSEMBLY INSTRUCTIONS–L2 MOUNTING
3.50” 4.75”
Front Channel
1.50” 1.50”
Rear Channel
Fig. 1
72.00”
Ergo Rack & AluRack
2.25”
Channel Rear Channel Front
Fig. 2
Rear
Front
Left
Right
L2 FBM-1012
1.1 Install Channel Hardware
as shown below.
1.3
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.
Foam pad
End Cap
Mounting Plate
Mounting
Bracket
Loosen Bolt
1.2 Install fastening hardware through the Channels as shown
then torque the nuts to 60 in-lbs.
M6 x 30MM Bolt
Flat Washer
Sealing Washer
Fender Washer
Locknut
Channel
Set Mounting Brackets to distances shown in
Fig. 2. Finger-tighten into position–do not torque
until Steps 2.3–2.4.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
FBM-1012 ASSEMBLY INSTRUCTIONS–L2 MOUNTING
2.25”
Rear
Front
Even
Even Even
Even
Vehicle Rear
Vehicle Front
2E.1
2E.2
CROSSBAR
ADJUSTMENT
L2 CROSSBARS (ERGORACK)
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
Shown with LH Base, and
RH Rotation for illustrative
purposes only
2E.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2E.4
Torque only the Rear Crossbar Mounting
Bracket bolts to 90 in-lbs at this time.
The Front Crossbar Mounting Brackets
will be torqued to specication when
designated in the respective Feature
(FEA or AR) Assembly Manual.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
10
Center
Vehicle Rear
Vehicle Front
2.25”
2A.1 2A.2
CROSSBAR
ADJUSTMENT
L2 CROSSBARS (ALURACK)
Torque all of these
Crossbar Clamp nuts
to 90 in-lbs.
Shown with L2 AluRack for
illustrative purposes only
2A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2A.4
Torque all Crossbar Mounting Bracket
bolts to 90 in-lbs at this time.
FBM-1012 ASSEMBLY INSTRUCTIONS–L2 MOUNTING