Safe Fleet PRIME DESIGN VCR3-FT21B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪
Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
6
7
13
14
5
3
8
11
10
1
9
12
" Lock Washer (6X) " Flat Washer (12X)
Anti-Seize (1X)
74” Channels, Pre-assembled (2X)
Mounting Bracket (6X) Foam Pad (6X) Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (6X)
M8 Lock Nut (6X)
16 15
15
VCR3-FT21B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
5—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
1—FBM3-0096 ...................................................... (Qty 1)
Channels w/ Hardware
6—Handle Latch Assembly ................................... (Qty 1)
Right Hand

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCR3-FT21B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
7—Connecting Bar................................................. (Qty 1)
48.00”
11—Quick Clamp Tube Splice Assembly.............. (Qty 1)
5.00“
13—Clamp Down Handle Latch Assembly........... (Qty 1)
10—Clamp Down Tube .......................................... (Qty 1)
80.00”
12—Removable Horn with Cap............................. (Qty 1)
15.00”
14—Clamp Down Handle Assembly ..................... (Qty 1)
9— Heavy Duty Front Hook Assembly .................. (Qty 1)
M8 x 45MM (1X)
M8 Lock Nut (1X)Clamp Down Handle (1X) " Flat Washer (2X)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)
17—HKT-8163 (Not called out in Overview) ........ (Qty 1)
16—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Clamp Down, Rotation
¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)
15—L & Z Post Kit.................................................. (Qty 1)
Adj. Z Post, 7.25”, L Post, w/HKT-0160

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪
Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
3
10
5/12
4
6
7
11
8
9
1
2
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
M8 Lock Nut
Flat Washer
Rear
Front
T Bolt Stud
VCR3-FT21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Installer’s Note: Crossbars are not centered on the vehicle.
Set Crossbars according to the left hand dimensions shown
in the Crossbar Adjustment procedure shown on page 6.
Failure to position the Crossbars as shown in this Manual
may result in damage to the sliding door and/or ladder rack.
MOUNTING BRACKETS
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 2.3
1
CHANNELS
2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 2.2
RIGHT SIDE ASSEMBLY SEQUENCE
Prior to assembling the Channels
and hardware, the OEM roof holes
must be chased using an M8 x 1.25
tap and uid. Doing so will ensure
accurate torque is achieved.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Fig. A
Flush
Rear
Front Rear
Front
Fig. A
Apply silicone sealant
(not provided) to screws
Left
Right
Rear
Front
Channel Rear Channel Front
(B) 48.00” (B) 24.00”
Flush
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
VCR3-FT21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
2.5
Loosen nuts
Position the rear and center
Mounting Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.4
2.2
Position the Channel ends
until contacting the End
Caps as shown in Figure A.
Torque all Mounting Bracket
Nuts to 90 in-lb
2.6
2.3 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion.
Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪
Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
Rear9.25”
Front
10.00”
Center
10.00”
Fig. B
VCR3-FT21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT CYLINDER HARDWARE
4.1
4.2
4.3
Torque to
90 in-lbs
5.1
5.2
4.4
Torque to
80 in-lbs
CROSSBARS
3.2
CROSSBAR ADJUSTMENT
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
3.1
NOTE: Loosen the Cylinder Flow Control Screw (Fig. B)
as needed to allow movement for this step sequence.
When nished with Cylinder Hardware, tighten the
Flow Control Screw all the way closed then turn back
open 1½ turn.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VCR3-FT21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
6.1
7.1
7.3
6.2
7.2
7.4
CONNECTING BAR FASTENERS
8
DRIVE SHAFT SEALING
9.1
Apply Silicone Sealant
to Connecting Bar ends
9.2
Torque to
90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪
Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VCR3-FT21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
10.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
10.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 10.4-10.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
10.4
10.6 Assemble the L Post
hardware. Do not
tighten until Step 10.8
Bracket Clamp sits
in L Post Bracket
as shown
10.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
10.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
Torque to
80 in-lbs 10.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
10.7
Repeat steps 10.1-10.8 for
the front L Post installation
10.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
11.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
11.2
11.3
Torque to
90 in-lbs
Repeat steps 11.1-11.3 for
the front Z Post installation
11.4
VCR3-FT21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
12
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪
Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
15
14
13
16
17
VCR3-FT21B ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
CLAMP DOWN TUBE
14.1
14.2
14.3
Torque to 90 in-lbs
Do not tighten
until Step 14.5
CLAMP DOWN HANDLE
13
LEFT SIDE ASSEMBLY SEQUENCE

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
3
5
°
View from vehicle front
VCR3-FT21B ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
14.4
Set Clamp Down Horn
to angle shown.
14.5
Torque to 90 in-lbs
HANDLE LATCH
15.1
Do not tighten
until Step 15.3
15.3
Torque to 90 in-lbs
15.2 Position the Handle Latch until the
Handle Grip is rmly seated. FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
16.2
Seat the Front Ladder Hook
into the lower Crossbar groove
as shown in this bottom view
16.1 Remove and retain the Front Ladder Hook
fastening hardware (not shown in this view)
for Steps 16.3 and 16.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪
Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VCR3-FT21B ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
M8 Locknut
Flat Washer
M8 x 35MM
Carriage Bolt
View from vehicle front
NOTE: The orientation of
the bolt hole faces away
from the Crossbar
Place the Front Hook Clamp Bracket removed in Step 16.1
into the lower groove of the Crossbar, and slide it on top of
the Front Ladder Hook Clamp
16.3 16.4 Reassemble the Front Clamp Down Tube Holder
using the fastening hardware removed at Step
16.1. Do not tighten until Step 16.6
16.6
Torque to 90 in-lbs
16.5 Adjust the Front Hook until it aligns with the Rear Hook. Perfect
alignment may not be possible in all instances, and depends
upon the location of the Crossbar Mounting Brackets. If such
interference should occur, align the Hook as close as possible.
USAM-VCR3FT21B-US01 Rev-E 0419
17 Place the Quick Start Guides into
the vehicle’s glove box for ladder
setup and adjustment.
QUICK START GUIDE