Safe Fleet PRIME DESIGN OCM-3031 User manual

OCM-3031
OVER THE CAB 3–CROSSBAR MODULE
PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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OCM-3031 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
Pickup Crossbar .................................................... (Qty 3)
67.00”, with caps
CONTENTS OVERVIEW
Crossbar to Channel Connector ........................... (Qty 4)
Pickup Rack End Stop........................................... (Qty 6)
LH Removable Crossbar Mount ........................... (Qty 1)
RH Removable Crossbar Mount........................... (Qty 1)
Side Rail Tension Brace........................................ (Qty 4)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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OCM-3031 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
Anti-Seize
Lock Washer (4X)
Lock Washer (12X)
Mounting Connector (4X)
Mounting Connector (8X)
M8 x 50MM (4X)
M8 x 30MM (8X)M8 x 20MM (8X)
M8 x 60MM Carriage Bolt (2X)
M8 x 60MM Carriage Bolt (4X)
M8 Lock Nut (2X)
M8 Lock Nut (8X)
" Flat Washer (6X)
" Flat Washer (28X)
M8 Nut Bracket (4X)
M8 Nut Bracket (12X)
HKT-0182 Standard Crossbar Kit
HKT-0183 Removable Crossbar Hardware Kit
Anti-Seize (included with all Hardware Kits)
Tension Brace Mounting Bracket......................... (Qty 2)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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Rear
Front
Mid
ASSEMBLY INSTRUCTIONS
OCM-3031 ASSEMBLY INSTRUCTIONS
CROSSBAR MOUNT BUILDS
1.1
1.2 Set two Crossbar to Channel Connectors onto the Tension
Brace Mounting Brackets as shown below, and install M8 Nut
Brackets and Hardware from HKT-0182. Do not fully tighten.
Note differing Bolt sizes below. Lock Washers and Flat Washers
are used with all Bolts as shown.
Install M8 Nut Brackets and Hardware from HKT-0183
into the Removable Crossbar Mounts as shown, but do
not fully tighten.
NOTE: Approximate Mount placements on
the Channels shown below for clarity.
NOTE: Channels in this Overview are shown for
reference only. Specic channels and congurations
are determined by Service Body size.
Leave Nut Brackets loose Leave Nut Brackets loose
M8 x 50MM
Lock Washer
Lock Washer
Flat Washer
Flat Washer
M8 x 30MM
M8 x 20MM

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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Front
8’ Body Standard Cab: 88.00”
9’ Body Standard Cab: 88.00”
8’ Body Crew/Extended Cab: 88.00”
9’ Body Crew/Extended Cab: 100.00”
11’ Body Standard/Crew/Extended Cab: 124.00”
Rear
FrontRear
FrontRear
Flush
Flush
72” Channel 72” Channel
84” Channel 72” Channel
84” Channel 84” Channel
Flush
Rear
Front
Left side shown - Repeat on other side
CROSSBAR MOUNTS
INSTALLATION
OCM-3031 ASSEMBLY INSTRUCTIONS
1.3
2.2 Set to distances according to your Service Body sizing. Recommended distances are shown below.
2.1 Install Mounts into Channels
as shown below.
Install the Mounting Connectors along with Hardware from
HKT-0182 and HKT-0183 as shown in example below
(M8 x 60MM Carriage Bolts are used on all Connectors).
Finger-tighten only until Step 3.2.
M8 x 60MM Carriage Bolt
Locknut
Flat Washer
M8 x 20MM

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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Rear
Front
Even Even
OCM-3031 ASSEMBLY INSTRUCTIONS
TENSION BRACE INSTALLATION
3.2 Torque all to Connector
Hardware to 90 in-lbs
4.1
CROSSBARS
CROSSBAR ADJUSTMENT
2.3
3.1
Torque Front Mount Hardware to 90 in-lbs as shown.
NOTE: Finger-tighten Mid and Rear Mounts only at this time.
Final Adjustments will be shown in your conguration’s
FBM Manual.
Set Crossbars into the
Mounts as shown.
Install M8 Nut Brackets and Hardware from HKT-0182 as
shown, but do not fully tighten. 20MM Bolts, Lock Washers,
and Flat Washers are used as shown.
Lock Washer
Flat Washer
M8 x 20MM

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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OCM-3031 ASSEMBLY INSTRUCTIONS
Attach Ladder stops as shown
and torque to 90 in-lbs.
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4.2 4.3
4.4
LADDER STOPS
Install Tensions Braces into the Channel sides
as shown below.
Install Hardware from HKT-0182:
30MM Bolts,Flat Washers, and
Locknuts are used as shown.
Locknut
Torque all
Tension Brace
Hardware
to 90 in-lbs
Align
Holes
Tension Brace Mounting
Bracket (Mid Mounts)
Flat Washers
M8 x 30MM
Refer to the respective FBM Assembly Manual(s)
included with your chosen rack conguration features.

USAM-OCM3031-US01 Rev-A 0220