Safe Fleet Prime Design Ar1903 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
6
4
3
1
4
5
5
2
5
End Caps (4X) Fender Washer (6X)
Connect Plate (6X)
Channels (2X)
Brackets (4X)
M6 Bolt (6X)
M6 Nut (6X)
AR1903 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—Channels .......................................................... (Qty 1)
With hardware
CONTENTS OVERVIEW
2—Side Rail Assembly........................................... (Qty 1)
Left Hand, 84.00”
3—Side Rail Assembly........................................... (Qty 1)
Right Hand, 84.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
AR1903 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
5—AluRack Standard Crossbar ............................ (Qty 2)
With hardware, 53.00”
6—Roller Assembly................................................ (Qty 1)
With hardware, 53.00”
4—AluRack Construction Crossbar....................... (Qty 3)
With hardware, 53.00”
HKT-0080-Hardware Kit
ASZ-0101 (1X)
M8 Cap Head Bolt (12X)
Roller Spring (2X)
M8 Lock Washer (12X)
Roller Tube Pin (2X)
M8 Strip Nut (12X)
Roller Holder (2X)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
43.00”12.50”
Right Rear
7.50”
Channel Front
6.00”
Channel Rear
Fig. 1
43.00” 12.50”
Left Rear
AR1903 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0008-A
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
0.5 Loosen bolts
0.6 Set to distances then torque Rear Bracket nuts to 90 in-lbs
leaving Front Brackets loose until Step 6.5
Install Channels into roof Channel grooves
0.3
0.4
Position Channels as
shown below in Fig.1
0.1
0.2
Install fasteners into factory
roof mounting hole locations
then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
5
1/3
3/4 (ARH-5)
3/4 (AR-5)
3/4 (ARH-5)
3/4 (ARH-5)
3/4 (AR-5)
1/2
CROSSBAR INSTALLATION
AR1903 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
STRIP NUT ASSEMBLY
1Insert Strip Nuts (5x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
RIGHT SIDE RAIL AND CROSSBARS
3.1
Do not tighten
until Step 4.2
3.2
Crossbar Bolts attach into
Strip Nuts
LEFT SIDE RAIL AND CROSSBARS
2.1
Do not tighten
until Step 4.2
2.2
Crossbar Bolts attach into
Strip Nuts

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
13.50” 21.50”
43.00”
21.50” Front Crossbar flush
to Side Rail ends
FrontRear
5.00”
AR1903 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
CROSSBAR ADJUSTMENT
4.2
4.1
Torque all Crossbar
Bolts to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
AR1903 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
5.1
5.2
5.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
Even
Rear Left Rear Right
Even
AR1903 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
MOUNTING RACK TO CHANNELS
6.2
6.4
6.5
Torque to 90 in-lbs
6.1
Loosen nuts on all
Mounting Brackets
6.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10 ADDITIONAL INFORMATION
For additional information regarding your AR1903 Ladder Rack, please
visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
6.6
Torque to 90 in-lbs
AR1903 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION