Safe Fleet Prime Design CON-8005 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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CON-8005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEWCONTENTS OVERVIEW
Note: This Spliced Conduit Tube Assembly Kit is a
direct t for all Prime Design Gen 1 and 4 Ergoracks,
and AluRacks. This kit includes all new hardware, and
discards all used or removed hardware if using as a
replacement or for repair.
1—Front Conduit Tube Splice ................................ (Qty 1)
2—Rear Conduit Tube Splice ................................ (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Gen 1 Conguration
Gen 4 Conguration
M8 x 70MM (4X)
M8 x 35MM (8X)
Splice Plate (4X)Splice Padding (4X)
M8 Lock Nut (4X)
M6 Lock Nut (8X)
Anti-Seize (1X)
" Flat Washer (4X)
Platform Connector (4X)
CON-8505 Conduit Carrier Mounting Kit
Square Tube Clamp (2X)
M8 x 25 MM (4X)
AluRack Conguration
" Flat Washer (16X)
CON-8005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
ACC-8103 Conduit Splice Assembly

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Flat Washer
M6 Flat Washer
M6 X 35MM Bolt
M6 Lock Nut
CONDUIT TUBE SPLICE
SPLICED CONDUIT TUBE ASSEMBLY SEQUENCE
Assemble the left and right halves of the Splice Assembly.
Do not tighten the M6 Bolts until step 2.2
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CON-8005 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY
CONDUIT TUBE
Assemble the Front and Rear Conduit Splices, and the
top and bottom halves of the Splice Assembly. Ensure the
Conduit Tubes contact each other within the Tube Splice
Assembly. Do not tighten the M6 hardware until step 2.2
Torque M6 hardware
to 60 in-lbs
2.1
2.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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CON-8005 ASSEMBLY INSTRUCTIONS– GEN 1 CONDUIT CARRIER
GEN1 CONDUIT MOUNTING KIT
INSTALLATION SEQUENCE
NOTE: Ladder Rack and Conduit Carrier is
shown for illustrative purposes only, and is
not included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
CROSSBAR PREPARATION-REAR
Find the center of the top of Rear Crossbar between the inner
bends. Using a grease pencil, mark the center, then measure
out 3.50” to the left and right of that center mark and mark
again using the grease pencil. The marked distances will
measure 7.00” across as shown below.
1.1
Prior to drilling, mark a center line along the length of the
Crossbar to ensure the holes are correctly centered.
1.2
Drill holes using a
3/8” steel drill bit.
1.3
NOTE: Not all Gen 1 Crossbars are factory drilled to
receive accessories. If not drilled, prerform Steps 1.1 to
2.3. If factory drilled, proceed to Step 3.1. Additionally,
not all Gen 1 racks will have enough space between
the Rotation Uppers to t a Conduit Carrier. A minimum
of 7.00” is required between the Uppers, and on the
Crossbar’s top, so measure prior to drilling to ensure
there will be no Rotation interference.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Flat Washer
Lock Nut
CON-8005 ASSEMBLY INSTRUCTIONS– GEN 1 CONDUIT CARRIER
CONDUIT CARRIER
MOUNTINGS
3.1
3.2
M8 X 70MM Bolts
CROSSBAR PREPARATION-FRONT
Find the center of the top of Front Crossbar between the inner
bends. Using a grease pencil, mark the center, then measure
out 3.50” to the left and right of that center mark and mark
again using the grease pencil. The marked distances will
measure 7.00” across as shown below.
2.1
Prior to drilling, mark a center line along the length of the
Crossbar to ensure the holes are correctly centered.
2.2
Drill holes using a
3/8” steel drill bit.
2.3
Must remain loose enough to
position the Conduit Carrier.
3.4
Place Conduit Carrier onto Crossbars, then assemble Conduit
Carrier Mountings on top securing the Conduit Carrier to the
Crossbars using the provided hardware. Do not tighten the
Mountings until Step 3.6.
3.3

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Varies
Even
Even
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CON-8005 ASSEMBLY INSTRUCTIONS– GEN 1/GEN 4 CONDUIT CARRIER
3.6
Torque to 80 in-lbs
3.5
Center the front and rear of the Conduit Carrier evenly between
the Left and Right Rotations. Position the back end of the
Conduit Carrier according to your rack model, but no further
back than the end of the Drive Shaft.
GEN4 CONDUIT MOUNTING KIT
INSTALLATION SEQUENCE
NOTE: Ladder Rack and Conduit Carrier is
shown for illustrative purposes only, and is
not included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
NOTE: A minimum of 7.00” is required
between the Uppers, and on the Crossbar’s
top, so measure to ensure there will be no
Rotation interference.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Varies Even
Even
Flat Washer
Lock Nut
1.1
Place the Conduit Carrier
Bracket into the Crossbar’s
bottom groove as shown.
CONDUIT CARRIER MOUNTINGS
1.2
1.2
1.3
M8 X 70MM Bolts
CON-8005 ASSEMBLY INSTRUCTIONS– GEN 4 CONDUIT CARRIER
1.5
Torque to 80 in-lbs
1.4
Center the front and rear of the Conduit Carrier evenly between
the Left and Right Rotations. Position the back end of the
Conduit Carrier according to your rack model, but no further
back than the end of the Drive Shaft.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Flat Washer
Lock Nut
CON-8005 ASSEMBLY INSTRUCTIONS–ALURACK CONDUIT CARRIER
ALURACK CONDUIT MOUNTING KIT
INSTALLATION SEQUENCE
NOTE: AluRack and Conduit Carrier is shown
for illustrative purposes only, and is not
included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
1.1
Place the Conduit Carrier
Bracket into the Crossbar’s
bottom groove as shown.
CONDUIT CARRIER
MOUNTINGS
1.2
1.2
1.3
M8 X 25MM
Bolts

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2017 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Flush
Varies
Varies
CON-8005 ASSEMBLY INSTRUCTIONS–ALURACK CONDUIT CARRIER
1.5
Torque to 80 in-lbs
1.4
Position the Conduit Carrier anywhere between the side rails
ensuring the Conduit Mountings to not interfere with the
AluRack Mounting Brackets attaching the rack to the vehicle
roof. The Conduit Carrier must not exceed the rear most end
of the AluRack side rail.

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USAM-CON8005-US01 Rev-A 0917