Safe Fleet PRIME DESIGN PRR-6001 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
2
4
6
7
8
1
5
10
3
9
11
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
PRR-6001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM-0002 ........................................................ (Qty 1)
Channels with hardware
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, 34.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
6—Connecting Bar................................................. (Qty 2)
4.00’
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
9—L Post................................................................. (Qty 4)
Roller Cap, 9.25”
PRR-6001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
8—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
10—Rear Drive Shaft............................................. (Qty 1)
Left Hand, 34.00”
11—Handle Latch Assembly................................. (Qty 1)
Left Hand
HKT-8162-Rotation Hardware Kit
Anti-Seize (2X)
Lubricant (2X)
Clevis Pin (2X)Cotter Pin (2X)
M8 x 50MM (8X) ⅜" x 2.25" (4X)
1.00" Sealing
Stickers (20X)
M8 Lock Nut (8X) ⅜" Lock Nut (4X) ⅜" Flat Washer (8X)" Flat Washer (16X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
Rear
Rear
Front
Left
Right
Left Rear
1—9/16” (40mm) from end
Right Rear
Flush to end
Rear
Front
Left
Right
Flush to Channel End
91.00”
Right Rear
Left Rear
Flush to Channel End
91.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
*See Note
PRR-6001 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0002 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
A.1
A.2
Loosen nuts
A.4
Loosen nuts
A.5 Set to distances then torque Rear Bracket nuts to 90 in-lbs
A.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
Rear
Rear
Front
Left Rear
12—5/16” (313mm) from end
12—5/16” (313mm) from end
Right Rear
Left
Right
Rear
Front
Left
Right
Flush to Channel End
91.00”
Left Rear
Right Rear
Flush to Channel End
91.00”
*Note: Move Channels rearward if marked front distance exceeds 18” (457mm).
*See Note
*See Note
B.1
B.2
Loosen nuts
B.4
Loosen nuts
B.5
B.3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs
PRR-6001 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0002 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
Even EvenFront
1
1
8
3/16
2
6
4
5
7
17
Rear
Front
Even EvenRear
PRR-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 120 in-lbs
1.2
NOTE: Assemblies and parts shown in this
manual are representative. Some items
may appear different from actual parts,
assemblies, or components received.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
PRR-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.4
Torque to
120 in-lbs
CYLINDER HARDWARE
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.1
5.4
Torque to 120 in-lbs
2.3
2.5
Torque to
80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
PRR-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
6
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.2
Torque to 120 in-lbs
7.1
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 80 in-lbs
8.1
7.1
8.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
9
10/16
9
11
12
13
17 15
14
LEFT ROTATION ASSEMBLY
SEQUENCE
REAR DRIVE SHAFT
9.1
Torque to
120 in-lbs
9.2
9.5
Torque to
80 in-lbs
9.4
9.3
CYLINDER HARDWARE
10.2
10.1
PRR-6001 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
10 CONNECTING BAR
11.1
11.2
CONNECTING BAR FASTENERS
13
FRONT DRIVE SHAFT
12.2
12.1
12.3
Torque to
120 in-lbs
12.4
Torque to 120 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
14.1
14.2
14.1
PRR-6001 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
11
DRIVE SHAFT SEALING
Torque to 120 in-lbs
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
15.1
15.2
Apply Silicone Sealant to
the Connecting Bar ends 17.2
17.1
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
16
15.1
17.1
PRR-6001 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
17.1

USAM-PRR6001-US01 Rev-A 0815