Safe Fleet Prime Design AR1910 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
10
9
2
1
8
9
5
9
9
8
6
3
4
7
8
Channels (2X)
M8 Bolt (6X)
End Caps (4X)
Brackets (6X) Connect Plate (6X)M8 Spacer (6X) Foam Gasket (6X)
AR1910 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0003-A................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Side Rail Assembly .......................................... (Qty 1)
Rear, Right Hand, 76.00”
3—Side Rail Assembly .......................................... (Qty 1)
Front, Right Hand, 36.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
M8 Cap Head Bolt (8X)
M8 Lock Washer (8X)
M8 Cap Head Bolt (2X)M8 Lock Washer (2X)
M8 Cap Head Bolt (6X)M8 Lock Washer (6X)
Roller Spring (2X)Roller Tube Pin (2X)
Roller End Cap (2X)Roller Holder (2X)
Roller Tube 63.75” (1X)
M8 Strip Nut (2X)
AR1910 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—AluRack Standard Crossbar ............................ (Qty 4)
With hardware, 67.00”
10—Roller Assembly ............................................. (Qty 1)
With hardware, 67.00”
ASZ-0101 (1X)
11—Anti-Seize ....................................................... (Qty 1)
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 67.00”
5—Side Rail Assembly .......................................... (Qty 1)
Rear, Left Hand, 76.00”
6—Side Rail Assembly .......................................... (Qty 1)
Front, Left Hand, 36.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
5.00”
Channel Front
4.75”
Channel Rear
Fig. 1
Metal Spacer
Foam Gasket
48.00” 24.00”
Flush to end
Right Rear
48.00”24.00”
Flush to end
Right Rear
AR1910 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0003-A
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
0.6 Loosen bolts
0.7 Set to distances then torque Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
0.3
Position Channels as
shown below in Fig.1
0.1
0.2
0.4
0.5
Install fasteners into factory
roof rail mounting locations.
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
5
1/2
4 (ARH-8)
4 (AR-8)
4 (ARH-8)
4 (AR-8)
4 (AR-8)
1/3
4 (AR-8)
4 (ARH-8)
6
AR-76R-L
BRR-8343
AR-36F-L
AR-76R-R
BRR-8344
AR-36F-R
AR1910 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
ALURACK ASSEMBLY SEQUENCE
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
1.2
1.1 Assemble Side rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
AR1910 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
RIGHT SIDE RAIL AND CROSSBARS
3.1
Do not tighten
until Step 4.2
3.2
Crossbar Bolts attach into
pre-installed Strip Nuts
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
pre-installed Strip Nuts
2.1
Do not tighten
until Step 4.2
2.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
111.00”
17.20”17.20”
FrontRear
6.50” 17.20”17.20”17.20”18.50”
AR1910 ASSEMBLY INSTRUCTIONS–CROSSBAR ADJUSTMENT
CROSSBAR ADJUSTMENT
4.1
4.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
AR1910 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
5.1
5.2
5.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
AR1910 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
Even
Left Rear Right Rear
Even
MOUNTING RACK TO CHANNELS
6.2
6.4
6.5
Torque to 90 in-lbs
6.1
Loosen nuts on all
Mounting Brackets
6.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10
AR1910 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
ADDITIONAL INFORMATION
For additional information regarding your AR1910 Ladder Rack, please
visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
6.6
Torque to 90 in-lbs

Page Intentionally Left Blank

USAM-AR1910-US01 Rev-A 0115