Safe Fleet PRIME DESIGN CBR 0011 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
2
1
5
4
3
Bushing, Black (1X)
5
5
Cap, Large (2X)
Cap, Small (2X)
CBR-0011 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Mounting Brackets........................................... (Qty 2)
5—HKT-8407 ......................................................... (Qty 1)
Rotation Hardware Kit
Anti-Seize (1X)
Lubricant (1X)
⅜” x 2.25” (1X)
1.00” Sealing
Stickers (10X)
Rotation Arm Bolt Assy (1X)
Note: This modular Crossbar kit can be installed
as a retrot conversion or new install. If this is a
new install, jump directly to Step 5.1.
For the retrot conversion from a completed two
Crossbar rack to a three Crossbar rack: perform
Steps 1.1 to 4.2 to prepare rack for the addition
of the third Crossbar.
Ladder rack shown in this manual is for
illustrative purposes only.
2—Crossbar............................................................ (Qty 1)
57.00”
3—Front Drive Shaft .............................................. (Qty 1)
11.75”
4—Connecting Bar................................................. (Qty 1)
24.00”
M8 x 50MM (4X)
M8 Lock Nut (4X) ⅜" Lock Nut (1X) ⅜" Flat Washer (2X)" Flat Washer (8X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
4
3
1
2
1.2
Remove and retain
for Step 11.3
1.1
LEFT ROTATION RETROFIT
CONVERSION SEQUENCE
L POST
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Remove and retain
for Step 11.2
1.3 Remove and retain for Step 11.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
FRONT DRIVE SHAFT
CONNECTING BAR
4.2
2
Remove and discard the
Connecting Bar hardware.
3
Remove and discard the
36” Front Drive Shaft and
Drive Arm hardware.
4.1 Remove and discard the
remaining Connecting
Bar hardware.
Remove and discard
the 48” Connecting Bar.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
8
9
10
12
5/7
11
6
A
B
13
Steel
Steel
Steel
Steel
LEFT ROTATION ASSEMBLY
SEQUENCE
FRONT ROTATION REMOVAL
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
5.1 Remove the Rotation Arm to Crossbar hardware from the Front
Crossbar and discard the steel hardware. It will not be reused.
5.2 For a retrot conversion: Remove and replace the black Drive
Shaft (B) Bushing.
For new installations: Leave the white Drive Arm Bushing (A)
in place, and remove the black Drive Shaft Bushing from the
Front Crossbar. Set aside all components until Steps 7.8-7.11

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
C
D
Left Rear
Figure A 48.00”
7.3
Loosen
Nuts
7.2
Torque to
120 in-lbs
7.5
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CENTER CROSSBAR
6Install small .75” (C) and large 1.50” (D) round Caps into the
Front Crossbar holes as shown.
FRONT CROSSBAR
7.1 Remove and retain Channel End
Caps and screws for Step 7.4
Loosen bolts
Slide front Mounting Brackets
and adjust as shown in Figure A.
7.4
Place the new Mounting
Brackets under the Front
Crossbar as shown then
reinstall the End Caps.
Loosen bolts

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
Same as Front
Figure B
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
7.6 Place the Center Crossbar onto the Mounting Brackets, then
position as shown in Figure B.
Torque to 120 in-lbs
7.7
7.8
Torque to 55 in-lbs
7.9
7.10
7.11
White Bushing
Black Bushing

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR
8.1
8.2
FRONT DRIVE SHAFT
9.2
9.3
9.1
9.4 Torque to
120 in-lbs
CONNECTING BAR FASTENERS
10
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
11.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
9
11.4
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Torque to 80 in-lbs
11.2 11.3
DRIVE SHAFT SEALING
Apply Silicone Sealant to
the Connecting Bar ends.
12.2
12.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
10
CBR-0011 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
ADDITIONAL INFORMATIONCYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
13

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USAM-CBR0011US01 Rev-A 0618