Safe Fleet Prime Design VCR-226 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar................................................... (Qty 1)
2—Front Crossbar.................................................. (Qty 1)
5—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
4—Connecting Bar................................................. (Qty 1)
48.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
7—L Post ................................................................ (Qty 2)
Top Mount, 9.25”
8—Mounting Bracket Assembly.............................(Qty 2)
Vertical, Low Mounting, 4.50”, GM
9—Mounting Bracket Assembly.............................(Qty 2)
Horizontal, Low Mounting, 4.50”, GM
10—Clamp Down Tube Assembly ..........................(Qty 1)
Rear, Left Hand, 51.00”
13—Clamp Down Handle Tube ..............................(Qty 1)
14.50”
14—Clamp Down Handle Tube Bracket ................(Qty 1)
Rear, Left Hand
11—Clamp Down Tube Splice................................(Qty 1)
7.00”
12—Clamp Down Tube Assembly ..........................(Qty 1)
Front, Left Hand, 51.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
HKT-8140-Rotation Hardware Kit
ASZ-0101 (1X)
LUB-0101 (1X)
CLP-1100-F (1X)
CTP-1075-B (1X)
BLT-6850-M8 (4X) BLT-6822-H (2X)
LBL-0105 (8X)
HKT-8111-Clamp Down Hardware Kit
BLT-6850-M8 (2X) BLT-6864-M8 (1X)
BLC-6865-M8 (2X) BLT-6870-M8 (4X)
CDR-3306 (2X)CDR-3305 (1X)
CTP-1200-B (1X)
BSS-1025-D (1X)
ASZ-0101 (1X)
17—Handle Latch Lock Plate................................ (Qty 1)
With Hardware, Gen1
18—Clamp Down Hook......................................... (Qty 1)
Rear
15—Clamp Down Handle .......................................(Qty 1)
With Black Grip, 18.00”
16—Clamp Down Hook ..........................................(Qty 1)
Front, Slotted

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
VCR-226 ASSEMBLY INSTRUCTIONS–VERTICAL MOUNTING BRACKETS
0.5
MOUNTING BRACKETS–VERTICAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble the remaining Vertical
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.4

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
VCR-226 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
0.10
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.6–0.10 to assemble the remaining Horizontal
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.7
Insert bent bolt
and washer through
mounting bracket
0.6
0.8
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.9

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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RIGHT ROTATION
ASSEMBLY SEQUENCE
VCR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts.
1.1
1.2
1.3
1.3
1.4 Repeat Steps 1.1–1.3 to install the remaining Mounting
Brackets onto the front Crossbar.
2.1
2.3
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR FASTENERS
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CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.4
Torque to
90 in-lbs.
5.1

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBAR SEALING
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L POSTS
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Torque to
90 in-lbs
Torque to 90 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.1
9.1
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
9.2
Torque to 90 in-lbs
Apply Silicone Sealant
to Connecting Bar ends
10.2
10.1
DRIVE SHAFT SEALING

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT CLAMP DOWN
ASSEMBLY SEQUENCE
CLAMP DOWN HANDLE
TUBE BRACKET
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CLAMP DOWN HANDLE TUBE
12.1