Safe Fleet Prime Design VCR-226 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar................................................... (Qty 1)
2—Front Crossbar.................................................. (Qty 1)
5—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
4—Connecting Bar................................................. (Qty 1)
48.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
VCR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
7—L Post ................................................................ (Qty 2)
Top Mount, 9.25”
8—Mounting Bracket Assembly.............................(Qty 2)
Vertical, Low Mounting, 4.50”, GM
9—Mounting Bracket Assembly.............................(Qty 2)
Horizontal, Low Mounting, 4.50”, GM
10—Clamp Down Tube Assembly ..........................(Qty 1)
Rear, Left Hand, 51.00”
13—Clamp Down Handle Tube ..............................(Qty 1)
14.50”
14—Clamp Down Handle Tube Bracket ................(Qty 1)
Rear, Left Hand
11—Clamp Down Tube Splice................................(Qty 1)
7.00”
12—Clamp Down Tube Assembly ..........................(Qty 1)
Front, Left Hand, 51.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
VCR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
HKT-8140-Rotation Hardware Kit
ASZ-0101 (1X)
LUB-0101 (1X)
CLP-1100-F (1X)
CTP-1075-B (1X)
BLT-6850-M8 (4X) BLT-6822-H (2X)
LBL-0105 (8X)
HKT-8111-Clamp Down Hardware Kit
BLT-6850-M8 (2X) BLT-6864-M8 (1X)
BLC-6865-M8 (2X) BLT-6870-M8 (4X)
CDR-3306 (2X)CDR-3305 (1X)
CTP-1200-B (1X)
BSS-1025-D (1X)
ASZ-0101 (1X)
17—Handle Latch Lock Plate................................ (Qty 1)
With Hardware, Gen1
18—Clamp Down Hook......................................... (Qty 1)
Rear
15—Clamp Down Handle .......................................(Qty 1)
With Black Grip, 18.00”
16—Clamp Down Hook ..........................................(Qty 1)
Front, Slotted

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–VERTICAL MOUNTING BRACKETS
0.5
MOUNTING BRACKETS–VERTICAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble the remaining Vertical
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.4

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
VCR-226 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
0.10
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.6–0.10 to assemble the remaining Horizontal
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.7
Insert bent bolt
and washer through
mounting bracket
0.6
0.8
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.9

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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RIGHT ROTATION
ASSEMBLY SEQUENCE
VCR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts.
1.1
1.2
1.3
1.3
1.4 Repeat Steps 1.1–1.3 to install the remaining Mounting
Brackets onto the front Crossbar.
2.1
2.3
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
VCR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR FASTENERS
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CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.4
Torque to
90 in-lbs.
5.1

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBAR SEALING
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L POSTS
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Torque to
90 in-lbs
Torque to 90 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.1
9.1
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
9.2
Torque to 90 in-lbs
Apply Silicone Sealant
to Connecting Bar ends
10.2
10.1
DRIVE SHAFT SEALING

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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VCR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT CLAMP DOWN
ASSEMBLY SEQUENCE
CLAMP DOWN HANDLE
TUBE BRACKET
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CLAMP DOWN HANDLE TUBE
12.1

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Figure 1
REAR CLAMP DOWN TUBE
12.6
Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
13.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
VCR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
12.2
12.3
12.4
12.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
12
VCR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
CLAMP DOWN HANDLE
15.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown.
15.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
HANDLE LATCH
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13.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
13
VCR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
15.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
CLAMP DOWN TUBE SPLICE
16
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 18
FRONT CLAMP DOWN TUBE
17.1
Slide the Front Clamp
Down Tube through
the Tube Holder.
17.2
Slide the Clamp Down
Tube into the Splice
until fully seated.
Rotate the Clamp Down
Horn to align Clamp Tube
tang holes to Crossbar.
17.3
17.4

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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For additional information regarding your VCR-226 Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
ADDITIONAL INFORMATION
VCR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
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Torque to 90 in-lbs
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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FRONT LADDER HOOK
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USAM-VCR226-US01 Rev-A 0615