Safe Fleet Prime Design HRI3-E-FT32B User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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2
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M8 Spacer (8X)
72” Channels (2X)
M8 Bolt (8X)
End Caps (4X)
Foam Gasket (8X) Brackets (6X)
Connector Plate (6X)
26-1/4” Channels (2X)
Flex Channel Connector (2X)
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HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0004 ...................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
4—Front Crossbar Assembly ................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Front Drive Shaft ............................................. (Qty 1)
B Version, 35.75”
10—Z Post ............................................................. (Qty 2)
Adjustable, 7.25”
12—Rear Drive Shaft ............................................ (Qty 1)
Left Hand, A Version, 50.00”
5—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”
6—HHR Handle Assembly..................................... (Qty 1)
35.00”
7—Connecting Bar ................................................ (Qty 1)
4.00’
HKT-8163-Rotation Hardware Kit
ASZ-0101 (2X)
LUB-0101 (2X)
CLP-1100-F (2X)
CTP-1075-B (2X)
BLT-6850-M8 (8X)
BLT-6822-H (4X) LBL-0105 (16X)
11—L Post .............................................................. (Qty 2)
Roller Cap, 9.25”
BLT-6824-M8 (2X)
13—Connecting Bar ............................................. (Qty 1)
24.00”
14—Front Drive Shaft ........................................... (Qty 1)
B Version, 11.75”
9—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
4–3/16”
Channel Front
5–3/8”
Channel Rear
Fig. 1
Left Rear
Right Rear
48.00” 36.00”
5.75”
48.00”36.00” 5.75”
Metal Spacer
Foam Gasket
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0004
CHANNELS TO ROOF
Slide Channel
Connectors into
Channels as shown
3Loosen bolts
4Set to distances then torque Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
2.1
Position Channels as
shown below in Fig.1
1.1
1.2
2.2
2.3
Install fasteners into factory
roof rail mounting locations.
Torque to 150 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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1
1
3/18
2
4
5
8
Rear
Front
7
10.25” 5.25”
10.25”
Center
10.25” 11.25”Front
Rear10.25”
17
9
1
6
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs
1.2
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CYLINDER HARDWARE CONNECTING BAR
2.1
2.2
2.3
Torque to 90 in-lbs
2.4
3.2
4.1
3.1
4.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
7
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 90 in-lbs
8.1
6.2
6.3
6.1
CONNECTING BAR FASTENERS
FRONT DRIVE ARM
5.1
5.2
Align holes

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.2
Torque to 90 in-lbs
9.1

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
11/18
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HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
SEQUENCE
REAR DRIVE SHAFT
10.1
Torque to
90 in-lbs
10.2
10.3
10.4

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CYLINDER HARDWARE
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
CONNECTING BAR
11.2
11.1
12.1
12.2
14
13.2
13.1
13.3

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
11
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
DRIVE SHAFT SEALING
Torque to 90 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
15.1
15.2 Torque to 90 in-lbs
16.2
16.1
Apply Silicone Sealant
to Connecting Bar ends
17.2
17.1

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
12
USAM-HRI3EFT32B-US01 Rev-A 1114
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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ADDITIONAL INFORMATION
For additional information regarding your HRI3-E-FT32B Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
HRI3-E-FT32B ASSEMBLY INSTRUCTIONS–FINAL ADJUSTMENT