Safety Link V-Line VLINESHUT001 User manual

INSTRUCTION: VLINE-INST REVISION: 1.0
®
Innovative
Fall Protection
SafetyLink
V-Line
Vertical Lifeline
Installation and Use
Figure 1
PRODUCT CODE SHUTTLE MATERIAL KARABINER MATERIAL KARABINER ACTION
VLINESHUT001 Stainless
steel
Steel Double
action

2
1 Warning
⚠ Improper Use, Installation or Maintenance may result in serious injury or death.
⚠ The building or structure for the anchorages and Lifelines should be assessed by an
engineer to ensure that the structure is adequate for V-Line installation works.
⚠ SafetyLink's Height Safety Systems must only be installed as per our installation
guides, to structures as specified in the installation manual for each product.
⚠ All safety procedures must be complied with in accordance with the current safety
code(s) of practice(s) for working at heights in your region. Ensure safety at all times by
being attached to suitable anchor points and approved safety equipment or approved
scaffolding.
⚠ Installation is to be carried out by, or under the supervision of, a competent person.
⚠ A personal energy absorber or a fall-arrest device with a personal energy absorber
must be used in conjunction with all SafetyLink Anchorages and Lifeline systems.
⚠ Do not carry out any modifications on this system without written permission by
SafetyLink Pty Ltd.
2 Specification
2.1 Description
The SafetyLink V-Line is a Vertical Lifeline suitable for use as part of a personal fall protection
system. The V-Line offers a Vertical Lifeline with one or multiple shuttles for users to attach
with. The V-Line allows users to climb a vertical structure or ladder along a permanently
mounted safety cable system.
2.2 Standard
The V-Line Vertical Lifeline System is compliant with AS/NZS 1891.3, EN353.1.
2.3 User Rating
The V-Line Vertical Lifeline is rated for up to 4 users per system with a maximum user weight
of 150kg and a minimum of 50kg.

3
2.4 Material Specification and Components
Figure 2
TOP BRACKET BOTTOM BRACKET
VLINE.TOP.PM VLINE.BTM.PM
Figure 3
PRODUCT CODE VLINE002
MATERIAL Stainless Steel 316
DESCRIPTION Top and Bottom bracket
without structural fixing
brackets
PRODUCT CODE VLINE003
MATERIAL Stainless Steel 316
DESCRIPTION Top and Bottom bracket
with structural fixing
brackets for welding to
structure

4
PRODUCT CODE VLINE004
MATERIAL Stainless Steel 316 and
Galvanised Steel
DESCRIPTION Top and Bottom bracket
with structural fixing
brackets for bolting to the
top rung of a ladder
PRODUCT CODE VLINE005
MATERIAL Stainless Steel 316 and
Galvanised Steel
DESCRIPTION Top and Bottom bracket
with structural fixing
brackets for bolting to
a ladder with 900mm
extension above the top
rung.
Figure 4
PRODUCT CODE VLINE.PLT.TOP
MATERIAL Stainless Steel 316
DESCRIPTION Top Weld On support fixing
bracket
PRODUCT CODE VLINE.PLT.BTM
MATERIAL Stainless Steel 316
DESCRIPTION Bottom Weld On support
fixing bracket
PRODUCT CODE VLINE.PLT.TOP.POLE
MATERIAL Stainless Steel 316
DESCRIPTION Top Mono Pole Bolt On
support fixing bracket

5
PRODUCT CODE VLINE.PLT.BTM.POLE
MATERIAL Stainless Steel 316
DESCRIPTION Bottom Mono Pole Bolt On
support fixing bracket
PRODUCT CODE VLINE.PLT.TOP.POLE.EXT
MATERIAL Stainless Steel 316
DESCRIPTION Top Mono Pole Bolt On
support fixing bracket with
100mm extension
PRODUCT CODE VLINE.PLT.BTM.POLE.EXT
MATERIAL Stainless Steel 316
DESCRIPTION Bottom Mono Pole Bolt On
support fixing bracket with
100mm extension
PRODUCT CODE VLINE.POST.300
MATERIAL Galvanised Steel
DESCRIPTION Top or Bottom Timber or
Steel Pole Bolt On support
fixing bracket
Figure 5
PRODUCT CODE VLINEGDE004
MATERIAL Galvanised Steel and
Rubber
DESCRIPTION Straight ladder rung
mounted cable guide
PRODUCT CODE VLINEGDE003
MATERIAL Galvanised Steel and
Rubber
DESCRIPTION 90 Degree ladder rung
mounted cable guide

6
PRODUCT CODE VLINEGDE002
MATERIAL Galvanised Steel and
Rubber
DESCRIPTION Straight bolt on cable
guide
PRODUCT CODE VLINEGDE001
MATERIAL Galvanised Steel and
Rubber
DESCRIPTION 90 Degree bolt on cable
guide
PRODUCT CODE VLINE.PLT.CG
MATERIAL Galvanised Steel
DESCRIPTION Bolt on cable guide pole
mounting bracket
PRODUCT CODE VLINE.PLT.CG.EXT
MATERIAL Galvanised Steel
DESCRIPTION Bolt on cable guide pole
mounting bracket for
100mm extension
Figure 6
PRODUCT CODE VLINE.CABLE.SG.XXX
MATERIAL Stainless Steel 316
DESCRIPTION Swaged cable with straight
cable guides (XXX = length
in metres)
PRODUCT CODE VLINE.CABLE.AG.XXX
MATERIAL Stainless Steel 316
DESCRIPTION Swaged cable with 90
degree cable guides (XXX
= length in metres)
PRODUCT CODE VLINE.CABLE.XXX
MATERIAL Stainless Steel 316
DESCRIPTION Swaged cable without
cable guides (XXX = length
in metres)

7
3 Installation
3.1 System Design
3.1.1 General
Systems shall be designed to limit free fall, swing fall and maximise fall clearance. Where
possible, systems should be installed as close to the centre of the ladder or climbing zone as
possible.
The V-Line Vertical Lifeline shall be installed on an angle no greater than 15º off vertical.
3.1.2 System Selection
To install a V-Line Vertical Lifeline , top and bottom brackets, support fixings, cable guides
and cables need to be selected from Figure 2 to Figure 6.
3.1.3 Structure Capacity
The supporting structure and fixings used shall be capable of sustaining the load cases in
Figure 7 and Figure 8 where applicable.
⚠ All load cases shall be considered by a trained engineer.
⚠ The below cases represent the standard installation configurations, specific
installations may require additional load case investigation.
Figure 7
FFF
FFF
M
M
M
M
M
M
1
2456
3

8
Figure 8
SYSTEM 1 USER 2 USERS 3 USERS 4 USERS
F (kN) M
(kNm)
F (kN) M
(kNm)
F (kN) M
(kNm)
F (kN) M
(kNm)
115 1.125 15 1.125 18 1.35 22 1.65
215 1.125 15 1.125 18 1.35 22 1.65
315 1.125 15 1.125 18 1.35 22 1.65
415 1.125 15 1.125 18 1.35 22 1.65
515 1.125 15 1.125 18 1.35 22 1.65
615 2.25 15 2.25 18 2.7 22 3.3
3.1.4 Cable Guide Spacing
Cable guides shall be space no greater than 8m apart.
3.2 Fixings
3.2.1 General
All fixing used to attached the V-Line system to the substrate that were not supplied by
Safetylink shall be M12 (1/2") or M16 (5/8") in diameter. Fixing shall be stainless steel grade
316 or 304 or hot dip galvanised or zinc plated steel grades 8.8 or 8. Fixing shall be installed
with spring washers, lock nuts or thread lock adhesive to prevent loosening.
⚠ SafetyLink does not recommended the use of zinc plated fasteners in a corrosive or
outdoor environment.
3.2.2 Concrete - DonutLink
SafetyLink's DonutLink M12 Concrete Stud CON-M12X160-DONUT or M16 Concrete Stud
CON-M16X160-DONUT are to be installed with chemical adhesive CON-CHEM-FISV.300.
1 Mark the location for the hole.
⚠ The location shall be no less than 150mm from any edge.
⚠ Minimum concrete thickness shall be no less than 150mm.
⚠ The stud shall only be installed in concrete 32MPa or greater.
⚠ Consult a structural engineer if there is any doubt of the suitability of the structure.
2 Set the drill depth and diameter hole for the desired stud.
3 Clean the hole, ensuring it is free of moisture and dust.
4 Inject the adhesive in to the hole as per the manufacturer's instruction.
5 Insert the stud to full depth, 35mm of the stud should remain above the surface. Wipe away
any adhesive expelled from the hole.
⚠ Ensure enough adhesive was used, the adhesive should finish flush with the concrete.
6 Once the adhesive is cured, install the spring washer and tighten the Donut to 70Nm.
The DonutLink can be proof loaded with the Pull Test Adaptor (DONUTLINK-ADP) and a
Hydrajaws portable tension tester.

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3.2.3 Concrete 3rd Party
In addition to the part numbers specified in Section 3.2.2, SafetyLink recommends the use of
the following chemical and mechanical fixings for installation of the V-Line Vertical Lifeline
into concrete. Refer to the manufacturer's instruction for proper preparation, installation and
edge distance.
⚠ All fixing shall meet the load requirements specified in Section 3.1.3. Consult the
manufacturer for limitations to assess suitability.
a Fischer FISH.300 (chemical)
b Hilti RE 200 (chemical)
c Hilti RE 500 (chemical)
d Fischer FAZ II (mechanical)
e Hilti HST3 (mechanical)
⚠ All chemical and mechanical fixing shall be proof loaded after install as per AS/NZS
1891.4 or the appropriate local regulation.
3.2.4 Steel
For installation on a steel structure, SafetyLink recommends the use of appropriate hex head
screws or bolts meeting the requirements of section 3.2.1. Fixing shall be tightened to 70Nm
and once tight, a minimum of 2 threads shall extend past the end of the nut.
3.2.5 Timber
For installation on a timber structure, SafetyLink recommends the use of appropriate hex
head screws or bolts meeting the requirements of section 3.2.1. Alternatively, for bolting
through larger timbers, threaded rod and nuts may be used. Fixing shall be tightened to
70Nm and once tight, a minimum of 2 threads shall extend past the end of the nut.

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3.3 Support Bracket Installation
3.3.1 Weld on Plates (top and bottom)
The weld on plates shall be installed with a 6mm fillet weld down each side of the plate
(300mm weld per plate). The weld on plates are made from stainless steel 316, an appropriate
filler material shall be used depending on the substrate to which the plate is being welded. All
welding shall be done in accordance with AS 1554.
Figure 9
3.3.2 Bolt on Plates (top and bottom)
The bolt on plate top and bottom brackets are each fixed with 2x fastener specified below.
1 Steel - M12 or M16 as per Section 3.2.4.
2 Concrete - M16 fastener as per Section 3.2.2 (Drill size 18, embedment depth 95mm)or 3.2.3.
Figure 10
1 2

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3.3.3 Bolt on Plates with 100mm Extension (top and bottom)
The bolt on plate top and bottom brackets are each fixed with 2x fastener specified below.
1 Steel - M16 as per Section 3.2.4.
2 Concrete - M16 fastener as per Section 3.2.2 (Drill size 18, embedment depth 120mm)or 3.2.3.
Figure 11
1 2
3.3.4 Bolt on Tube (top and bottom)
The bolt on plate top and bottom brackets are each fixed with 2x fastener specified below.
1 Steel - M12 as per Section 3.2.4.
2 Concrete - M12 fastener as per Section 3.2.2 (Drill size 14, embedment depth 120mm)or 3.2.3.
3 Timber - M12 as per Section 3.2.5.
Figure 12
1 2 3

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3.3.5 Top Bolt on Tube no extension above top rung
1 Position the tube with the top rung of the ladder between the top 2 holes. Install the supplied
U-bolt with washers, spring washers and nuts and tighten to 35Nm and install nut tension
indicators.
2 Align the support plate with the next appropriate run and fasten with 2x U-bolt with washers,
spring washers and nuts and tighten to 35Nm and install nut tension indicators.
Figure 13

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3.3.6 Top Bolt on Tube up to 900mm extension above top rung
1 Position the tube with the third rung of the ladder between the bottom 2 holes. Install the
supplied U-bolt with washers, spring washers and nuts and tighten to 35Nm and nut tension
indicators.
2 Align the support plates with the first and second rung and fasten each with 2x U-bolt with
washers, spring washers and nuts and tighten to 35Nm and install nut tension indicators.
Figure 14
3.3.7 Bottom Bolt on Tube
1 Position the tube with the bottom rung of the ladder between the bottom 2 holes. Install the
supplied U-bolt with washers, spring washers and nuts and tighten to 35Nm and install nut
tension indicators.
Figure 15

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3.3.8 Custom Structure
For structures being fabricated or installer manufactured brackets, hole spacings should be
set at 101.6mm with a hole size of 16mm. The thickness the top and bottom brackets can span
is 40±1mm. Centreline edge distance to the front of the structure shall not exceed 20mm.
Figure 16
20
Ø16
Ø16
101.6
40
3.4 Top Bracket
The top bracket is installed with 2x M12 bolts supplied with the bracket. The supplied bolts
are stainless steel and suitable for securing the top bracket to any of the support brackets
above. The fixings shall be tightened to 40Nm (30ftlb) and once tight, a minimum of 2 thread
shall extend past the end of the nut.
Figure 17

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3.5 Bottom Bracket
The Bottom bracket is installed with 1x M12 bolts supplied with the bracket. The supplied bolts
are stainless steel and suitable for securing the top bracket to any of the support brackets. The
fixing shall be tightened to 40Nm and once tight, a minimum of 2 thread shall extend past the
end of the nut.
Figure 18
3.6 Cable
1 From the bottom of the top bracket, slide the cable up through the top bracket until the lug
extends above the top bracket.
2 Pull the cable forward until it clips past the spring gate.
3 Feed the cable down through the cable path until the lug sits on the lug seat.
Figure 19


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3.7 Tensioner
1 Loosen the top nut and ensure the 2 cable grip section contain a set of jaws.
2 Push the cable through the cable grip sections capturing the jaws between the 2 cable grips.
⚠ Ensure the jaws are orientated correctly.
3 Lift the assembly until the spring it up against the bottom bracket and pull the cable through
the assembly. Tighten the top nut to 70Nm.
4 Tension the cable by tightening the first nut until the washer is level with the lower edge of
the bottom bracket.
5 Lock the tension by tightening the lock nut.
Figure 20
UP 70Nm
50ft lb


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3.8 Cable Guides
1 Position the cable guide with the appropriate rung of the ladder. Install the supplied U-bolt/
Hex Bolts with washers, spring washers and nuts and tighten to 35Nm and install nut tension
indicators.
⚠ On systems greater than 20m or installed in high wind areas, every other cable guide
should be installed in the alternate direction (ie left facing, right facing left facing,
etc.).
⚠ Cable guides should be installed at irregular intervals no greater than 8m to prevent
cable harmonic vibration.
Figure 21
3.9 Cable Guide Pole Supports
The cable support brackets for pole installation can be fastened with any M12 fastener capable
of supporting 200kg. Alternatively, the brackets may be welded to metal poles. Any welds
shall be suitably protected from corrosion with a minimum 75um or zinc rich primer.

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4 Limitations of Use
4.1 Fall Clearance
When planning your fall protection system, it is important to accurately assess all components
of your system in order to avoid injury. Figure 22 provides guidance on how to calculate
fall clearance. In Figure 5, (H) represents free fall for the shuttle (0.3m), energy absorber
deployment (0.4m), as well as the estimated D-ring side of the harness (Refer the manufacturer's
information), (SF) represents the recommended safety factor of 1m, (FC) represents the total
allowable fall clearance. For safe use (FC) shall always be greater than H + SF.
Figure 22
FC
SF
H
4.2 Swing Fall
Working off centre of a Vertical Lifeline may cause a swing fall. See Figure 23. Fall protection
systems shall be setup in such a way to limit swing fall.
⚠ The force of striking an object during a swing fall may result in serious injury or death.
Figure 23

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4.3 Hazards
Use of this equipment in the presence of hazards may cause damage to the equipment and/
or result in the function of the equipment being impeded. These hazards include but are
not limited to; extreme temperature, sharp edges, chemical reagents, electrical conductivity,
abrasion, cutting, climatic exposure and rotating or moving machinery.
4.4 Training
It is essential that all users are trained in the proper inspection, setup and use of this equipment.
It’s the responsibility of the user to ensure they are trained in the correct use of this equipment
and understand the limitations of its use.
⚠ Incorrect use of this equipment may result in serious injury of death.
4.5 Rescue
It is the responsibility of the user of this equipment and their employer to have a suitable
rescue plan and the ability to implement it at any time during setup and use of this equipment.
5 Connections
5.1 Making Connection
Only make compatible connections. Always ensure connectors close and lock correctly before
use. Below and Figure 24 are examples of unsuitable connections;
1 To an anchor or D-ring which has another connector attached.
2 In a position that will apply load to the gate mechanism.
3 By passing the connection through the attachment.
4 Connecting a connector to another connector.
5 Around a structure and back to the lifeline.
6 To an attachment that will limit the function of the gate.
7 To a location that will not load the connector as designed.
5.2 Compatibility of Connections
Connection made to and with this equipment shall be compatible. Connector shall be
compatible shape, size and equivalent rating in order to ensure a compatible connection
is made. Incompatible connections may cause loading of the gate mechanism leading to
unintentional disengagement. See Figure 25. Connectors shall be compliant with EN362 and
auto closing and locking.
⚠ Making incompatible or unsuitable connection may result in unintentional
disengagement of the connector resulting in serious injury or death.

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Figure 24 Figure 25
⚠
⚠
☠
12
1
234
6
7

5





6 Use
6.1 Planning
Before starting work, plan your working at heights and rescue systems by accounting for
all hazards present in the work place and allowing for the available fall clearance. Ensure all
users are fit, healthy and capable of safely operating this equipment as well as implementing
the rescue plan.
⚠ During use always allow for the required fall clearance, swing fall and hazards present
in the work place.
6.2 Connection to the V-Line Shuttle to the User
The V-Line is supplied with an integral connector for connection to the users harness. See
Figure 26.
Figure 26
⚠ Each shuttle is for a single user. Do not attach multiple users to a single shuttle.
⚠ Do not attach to any other point on the V-Line Shuttle or Vertical Lifeline.
⚠ Do not extend the V-Line shuttle with additional connectors or lanyards.