Samson TROVIS 6600 Service manual

Mounting and
Operating Instructions
EB 6611-2 EN
Firmware version 3.53
Translation of original instructions
Edition October 2017
TROVIS 6600 Automation System
TROVIS6611-2 Control and Automation
Unit

2 EB 6611-2 EN
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesser[email protected]).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
(www.samson.de) > Product documentation. You can enter the document
number or type number in the [Find:] eld to look for a document.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip

Contents
EB 6611-2 EN 3
1 Safety instructions and measures ...................................................................5
1.1 Notes on possible property damage................................................................8
2 Markings on the device .................................................................................9
3 Design and principle of operation ..................................................................9
3.1 Operating controls.......................................................................................10
3.1.1 Front panel..................................................................................................10
3.1.2 Back of device .............................................................................................12
3.2 Accessories .................................................................................................14
3.3 Technical data .............................................................................................14
3.4 Dimensions in mm........................................................................................15
4 Measures for preparation............................................................................16
4.1 Unpacking ..................................................................................................16
4.2 Transporting ................................................................................................16
4.3 Storage.......................................................................................................16
5 Mounting and start-up.................................................................................16
5.1 Installation...................................................................................................16
5.2 Electrical connection.....................................................................................17
5.3 Start-up.......................................................................................................17
5.3.1 User login ...................................................................................................17
5.3.2 Loading a project.........................................................................................17
5.3.3 Setting the system time .................................................................................18
5.3.4 Network settings ..........................................................................................18
5.3.5 Assigning modules.......................................................................................19
5.3.6 Calibrating the touch screen..........................................................................19
5.4 Quick check ................................................................................................19
6 Operation...................................................................................................21
6.1 User administration......................................................................................21
6.2 Operating the system ...................................................................................21
6.3 Reset unit.....................................................................................................21
6.4 Setting up a WiFi hotspot .............................................................................21
7 Servicing.....................................................................................................22
7.1 Updating the rmware .................................................................................22

4 EB 6611-2 EN
Contents
7.2 Preparation for return shipment.....................................................................22
8 Malfunctions ...............................................................................................22
9 Decommissioning and disassembly ..............................................................22
9.1 Decommissioning.........................................................................................22
9.2 Disposal......................................................................................................23
10 Annex.........................................................................................................23
10.1 After-sales service........................................................................................23
10.2 Licenses.......................................................................................................24
10.2.1 GNU GENERAL PUBLIC LICENSE, Version 2, June 1991.................................24
10.2.2 GNU GENERAL PUBLIC LICENSE, Version 3, 29 June 2007............................29
10.2.3 GNU LESSER GENERAL PUBLIC LICENSE, Version 3, 29 June 2007................40
10.3 EU declaration of conformity.........................................................................43

EB 6611-2 EN 5
Safety instructions and measures
1 Safety instructions and measures
Intended use
The TROVIS6611-2 Control and Automation Unit is freely programmable and allows autono-
mous operation and management of six I/O modules. It has an integrated color touch screen
for visualization.
To allow the control and automation unit to access the I/O modules in the required manner,
the I/O modules must be mapped logically as a project in the unit. For this purpose,
SAMSON provides ready-made applications. Alternatively, a project can be programmed
using the
SAMSON graphical project management tool (logic circuits, menu navigation,
visualization and start-up).
The control and automation unit as well as the I/O modules are designed to operate under
exactly dened conditions (e.g. power supply, ambient conditions). Therefore, operators must
ensure that the unit is only used in applications where the operating conditions correspond to
the technical data. In case operators intend to use the unit in other applications or conditions
than specied, contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎRefer to the technical data for limits and elds of application as well as possible uses. See
section3.3.
The operator is responsible for the physical and logical project management, if not agreed
otherwise.
Reasonably foreseeable misuse
The control and automation unit is not suitable for the following applications:
−Use outside the limits dened during sizing and by the technical data
Furthermore, the following activities do not comply with the intended use:
−Use of non-original spare parts
−Performing service and repair work not described in these instructions

6 EB 6611-2 EN
Safety instructions and measures
Qualications of operating personnel
−The unit must be mounted, started up, serviced and repaired by fully trained and quali-
ed personnel only; the accepted industry codes and practices are to be observed.
−The projects must be congured and set by trained and experienced personnel only.
According to these mounting and operating instructions, trained personnel refers to individu-
als who are able to judge the work they are assigned to and recognize possible hazards due
to their specialized training, their knowledge and experience as well as their knowledge of
the applicable standards.
Personal protective equipment
No personal protective equipment is required.
Revisions and other modications
Revisions, conversions or other modications to the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use.
Safety features
The operation of the unit is password-protected to protect it from unauthorized access. A user
role with individual privileges and password is assigned to each user.
Warning against residual hazards
The control and automation unit has direct inuence on controlled plant components (e.g.
control valves and pumps) over the I/O modules. To avoid personal injury or property dam-
age, plant operators and operating personnel must prevent hazards that could be caused in
the plant components by the process medium, the operating pressure, the signal pressure or
by moving parts by taking appropriate precautions. They must observe all hazard state-
ments, warning and caution notes in the referenced documents.
Responsibilities of the operator
The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions to the operating
personnel and to instruct them in proper operation. Furthermore, the operator must ensure
that operating personnel or third persons are not exposed to any danger.

EB 6611-2 EN 7
Safety instructions and measures
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
well as the specied hazard statements, warning and caution notes. Furthermore, the operat-
ing personnel must be familiar with the applicable health, safety and accident prevention
regulations and comply with them.
Referenced standards and regulations
The control and automation unit fullls the requirements of the Directives 2014/30/EU and
2011/65/EU. The declaration of conformity includes information about the applied confor-
mity assessment procedure. This declaration of conformity is included in the appendix of
these instructions.
The control and automation unit is designed for use in low voltage installations.
ÎFor wiring, maintenance and repair, observe the relevant safety regulations.
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
uAB6600: System integration guidelines for electrical technicians
uT6620-1 for TROVIS6620-1 I/O Module
uT6625 for TROVIS6625 Input Module
uT6630 for TROVIS6630 AO Module
uT6640 for TROVIS6640 AI Module
−Technical documentation for the room panel in use

8 EB 6611-2 EN
Safety instructions and measures
1.1 Notes on possible property damage
NOTICE
!
Damage due to water entering the device.
The front pane of the control and automation unit is protected against vertically falling
drops of water (IP41).
ÎAvoid drops, sprays and jets of water.
Manipulation of settings due to unauthorized access.
The TROVIS6611-2 Control and Automation Unit supports various communications
protocol (e.g. a web server). This allows remote access. To protect it from unauthorized
access, the onsite and remote operation of the unit is password-protected:
ÎChange the initial administrator password after rst start-up.
ÎRegularly change all user passwords.
ÎDo not pass login data on to unauthorized persons. Keep them in a safe place in-
accessible to unauthorized persons.

EB 6611-2 EN 9
Design and principle of operation
2 Markings on the device
SAMSON
TROVIS 6611
Power supply
24 V AC / DC 8 VA / W
Model 6611 - 2000
Var.-ID
Serial no.
Made in Germany
Fig.1: Nameplate
3 Design and principle of oper-
ation
TROVIS 6611-2 is a freely programmable
control and automation unit for autonomous
operation and management of six I/O mod-
ules (up to 120 physical data points). It has
an integrated color touch screen for visual-
ization. The SAMSON graphical project
management tool is required to create appli-
cations.
The control and automation unit does not
contain any applications in the delivered
state.
System-specic applications can be ordered
from SAMSON.
Max. number of units
Modules
−6x I/O modules (TROVIS6620,
6625, 6630 or 6640) per
TROVIS6611-2
−32x TROVIS6611-2 per application
(graphical project management
tool)
Cable length without repeaters, hubs, etc.
−Ethernet 100BASE-T type: LAN
−I/O bus 1200m
−24VAC/DC Max. 1.5mm² strand
(12mm-long wire end
ferrule)
−Ethernet Min. Cat 5 cable, shielded
(STP)
−I/O bus Jy(St) Y 2 x 2 x 0.8
(12mm-long wire end
ferrule)
Note

10 EB 6611-2 EN
Design and principle of operation
3.1 Operating controls
3.1.1 Front panel
F1
F2
F1 Display F2 USB port
(USB ash drive not included in the scope of delivery)
Fig.2: Operating controls located on the front panel of the device
Touch screen ( F1 )
The touch screen is the main operating element.
Tap the menu button on the top right-hand corner of the screen to open various lev-
els. Depending on the level, various functions can be executed by tapping the dis-
played buttons (see Fig.3).
USB port ( F2 )
The USB port is accessible after opening the lid. Data can be transferred from a USB ash
drive inserted into the port to the unit and vice versa.
−USB ash drive requirements: 2.0 with FAT32

EB 6611-2 EN 11
Design and principle of operation
Dashboard
Main menu
Main menu or
login
Buttons for frequent
actions
Menu structure de-
pending on project
System settings
Appearance varies depending on the program and the user privileges.
Fig.4: Structure of the TROVIS6611-2 Control and Automation Unit

12 EB 6611-2 EN
Design and principle of operation
3.1.2 Back of device
R1
R8
R7
R6
R5
R4
R3
R2
Fig.3: Operating controls located on the back of the device
Power supply (see section5.2)
Connection for I/O bus (physical inputs on the input/output modules)
Distributed I/O modules are required to connect the physical input and outputs. The
two terminals are labeled "lA" and "lB" and must be wired consistently in exactly the
same way.
Maximum cable core length: 1200m
A maximum of six I/O modules (e.g. TROVIS6620, 6625, 6630 or 6640) can be
connected to one TROVIS6611-2 Control and Automation Unit.
R1
R2

EB 6611-2 EN 13
Design and principle of operation
Jumper for RS-485 conguration
The jumpers are not set in the delivered state. Refer to the following table for the re-
quired setting.
1234
Bus termination fur
I/O bus
Bus bias voltage for
Modbus (jumper3
must be closed)
Bus bias voltage for
Modbus (jumper2
must be closed)
Bus termination fur
Modbus
Closed = Active Closed = Active Closed = Active Closed = Active
Open = Not active Open = Not active Open = Not active Open = Not active
Close jumper1 if TROVIS6611-2 is at the end of the I/O bus line.
Close jumpers 2 and 3 to activate the Modbus bias voltage (if TROVIS6611-2 is used as a
Modbus RTU master).
Close jumper4 if TROVIS6611-2 is at the end of the bus.
Connection for Modbus (RS-485 2W)
The TROVIS6611-2 Control and Automation Unit supports the Modbus-RTU eldbus
protocol with two-wire system. The corresponding jumpers must be set for the terminat-
ing resistors or bias voltage. Bus properties, such as master or slave operation, data
bits, parity and stop bits must be congured in the SAMSON Graphical Project Man-
agement Tool software. The two terminals are labeled "RA" and "RB" and must be
wired consistently in exactly the same way.
USB port
Functions:
−Load and save data
−Memory extension for historical data
USB ash drive requirements: 2.0 with FAT32
Reset key for restart
User key
Ethernet connection
Data transmission rate: 100Mbit/s
Host name: Fallback IP-Adresse 172.30.66.11
The Ethernet connection can be congured and activated on site at the device. The ser-
vices (SSH, FTPES, HTTPS, AVAHI (see section5.3.4) are deactivated in the delivered
state. However, the TROVIS6611-2 Control and Automation Unit in the default state
obtains the IP addresses over DHCP.
R3
R4
R5
R6
R7
R8

14 EB 6611-2 EN
Design and principle of operation
3.2 Accessories
Accessories
−Terminal and installation set (included in the scope of delivery)........ Item no. 1402-1561
−TROVIS6620-1 I/O Module ........................................................ Conf. ID: 4829008
−TROVIS6625 Input Module1) ....................................................... Conf. ID: 2649861
−TROVIS 6630 AO Module............................................................ Conf. ID: 3714719
−TROVIS 6640 AI Module.............................................................. Conf. ID: 3714720
−Room panel depending on application .......................................... On request
−TROVIS6690 Graphical Project Management Tool (demo version) .. Conf. ID: 3004922
−TROVIS6690 Graphical Project Management Tool (1 AS version) ... Conf. ID: 3004921
−TROVIS6690 Graphical Project Management Tool (3 AS version) ... Conf. ID: 3004920
−TROVIS6690 Graphical Project Management Tool (full version) ...... Conf. ID: 2039168
1) Only with 24VAC power supply (not DC)
3.3 Technical data
Auxiliary power
Power supply 24VAC/DC
Power consumption 8VA/W
Connection 2-pin screw clamp terminal (orange)
Wire cross-section Up to 1.5mm²
Permissible ambient conditions
Operating temperature 0 to 55°C
Transportation and storage
temperature –20 to +70°C
Relative humidity 5 to 95%, no dew formation
Electromagnetic compatibility
Noise emission According to EN 61000-6-3
Noise immunity According to EN 61000-6-2
Device safety
Degree of protection II according to DINEN61140
Overvoltage category II according to DINEN60664-1
Degree of contamination 2 according to DINEN60664-1
Degree of protection With seal for panel mounting: IP41 according to IEC60529

EB 6611-2 EN 15
Design and principle of operation
Display
Key gures 3.5“ QVGA, resistive touch screen
Resolution 320 x 240 pixel
Installation
Dimensions W x H x D including terminals: 147 x 96 x 50mm
Mounting Panel mounting
Panel cutout W x H: 138 x 92mm (recommended installation depth: min.
80mm)
Weight Approx. 0.4kg
Interfaces
Serial interfaces 1x RS-485 Modbus-RTU (3-pin screw clamp terminal)
1x RS-485 I/O bus (3-pin screw clamp terminal) for
TROVIS6620
Ethernet 1x RJ-45 10/100Mbit, BACnet IP (AMEV Prole AS-A,
AS-B)
USB 2x USB 2.0A, (FAT32)
Compliance ·
3.4 Dimensions in mm
Required mounting
depth: min. 80mm
147
9650
10

16 EB 6611-2 EN
Mounting and start-up
4 Measures for preparation
After receiving the shipment, proceed as fol-
lows:
1. Check the scope of delivery. Compare
the shipment received against the deliv-
ery note.
2. Check the shipment for transportation
damage. Report any damage to
SAMSON and the forwarding agent
(refer to delivery note).
4.1 Unpacking
Do not remove the packaging until immedi-
ately before mounting and start-up.
1. Remove the packaging from the control
and automation unit.
2. Dispose of the packaging in accordance
with the valid regulations.
4.2 Transporting
−Protect the unit against external inuenc-
es (e.g. impact).
−Protect the unit against moisture and dirt.
−Observe the permissible transportation
temperature of –20 to +70°C.
4.3 Storage
Risk of damage to the unit due to improper
storage.
−Observe storage instructions.
−Avoid long storage times.
−Contact SAMSON in case of different stor-
age conditions or long storage periods.
We recommend regularly checking the unit
and the prevailing storage conditions during
long storage times.
Storage instructions
−Protect the unit against moisture, dirt and
other external inuences (e.g. impact).
−Make sure that the ambient air is free of
acids or other corrosive media.
−Observe the permissible storage tem-
perature from –20 to +70°C.
−Do not place any objects on the unit.
5 Mounting and start-up
5.1 Installation
The control and automation unit is mainly
designed for panel mounting.
Panel cut-out (W x H): 138 x 92mm
Required mounting depth: min. 80mm
ÎMake the panel cut-out.
Note
NOTICE
!
Note

EB 6611-2 EN 17
Mounting and start-up
ÎPush the unit from the front through the
panel cut-out.
ÎSlide the supplied screw rails into the
guide rails: the clamps on the screw rails
must face towards the control panel.
ÎFasten the screw rails with the supplied
screws: the tips of the screws must point
towards the control panel.
ÎConnect the wiring as described in sec-
tion5.2.
5.2 Electrical connection
Malfunction due to incorrect electrical con-
nection.
−Upon installation of the electric cables, you
are required to observe the VDE regula-
tions as well as the regulations of your lo-
cal power supplier.
−Do not ground the power supply (trans-
former or switch-mode power supply).
−The wiring must be performed by properly
trained and experienced personnel only.
Surge protection
ÎIf signal lines are installed outside build-
ings or over large distances, make sure
appropriate surge or overvoltage protec-
tion measures are taken. Such measures
are indispensable for bus lines.
ÎThe shield of signal lines installed outside
buildings must have current conducting
capacity and must be grounded on both
sides.
ÎInstall surge diverters at the control cabi-
net inlet.
Electrical connection
The terminals have reverse polarity protec-
tion:
ÎConnect the unit to the power
supply (24V).
5.3 Start-up
5.3.1 User login
ÎSelect "Login" in the menu ( button).
ÎEnter your user name and password
("admin").
Insufcient security due to generally accessi-
ble password.
Change the administrator password
("admin") after rst login.
5.3.2 Loading a project
ÎInsert the USB ash drive containing the
project into the front USB port.
ÎGo to the main menu ( button).
ÎSelect "Load project" in "USB" and select
the required project.
Select "USB" to perform further actions:
−Save project
−Update the rmware
NOTICE
!
NOTICE
!
NOTICE
!

18 EB 6611-2 EN
Mounting and start-up
5.3.3 Setting the system time
ÎGo to the main menu ( button).
ÎSelect "Date and time" in "Settings".
ÎChange the time and date.
ÎSelect "Apply" in the menu ( button) to
save changes.
5.3.4 Network settings
The unit has an integrated web server
(TROVIS MOBILE), which can be simply ac-
cessed over the network and browser
through the IP address. It must have the same
address as the end device (smartphone,
notebook, tablet computer, computer, etc.)
and an active HTTPS.
TROVIS MOBILE is designed for modern web
browsers, e.g. Mozilla Firefox in version
V.45 and higher. Access to the Internet re-
quires port forwarding using a router (e.g.
VPN) to be set up on site.
The LAN setting is set to DHCP in the default
setting. In this setting, it is assumed that the
TROVIS6611-2 Control and Automation
Unit is assigned to an IP address, e.g.
belonging to a router. However, the IP
address is not assigned, for example, when
the TROVIS6611-2 unit is directly connected
to a laptop using a network cable. In this
case, DHCP must be deactivated to allow the
preset static IP address to be used. The
currently used and active IP address can be
found in [Main menu > Device information >
Network: eth0]. This information is available
regardless of the user role.
ÎGo to the main menu ( button).
ÎSelect "Network settings" in "Settings".
ÎSet the "LAN port" to ON.
ÎSelect "Back one level" in the menu (
button) to exit the level.
ÎSet all other parameters in "LAN set-
tings":
−DHCP: ON (= default)
−IP address: 172.30.66.11 (= default)
−Subnet mask:
255.255.0.0 (= default)
−Host name: TROVIS-6111-2-xxx (xxx
= device-specic MAC address)
−DNS server
−NTP server
ÎIf necessary, select "Services" in "Net-
work":
−Activate FTPS for use with graphical
project management (default = OFF)
−Activate HTTPS for the use of the inte-
grated TROVIS-MOBILE web server
(default = OFF)
−SSH for console access using the
"root" user role
Impaired device function and loss of war-
ranty through the improper use of the "root"
user role.
−Only activate SSH for troubleshooting and
administration activities performed by
trained personnel.
−Do not leave the SSH constantly activated.
−Assign a "root" password to protect its ac-
cess.
Note
NOTICE
!

EB 6611-2 EN 19
Mounting and start-up
ÎSelect "Apply" in the menu ( button) to
save changes.
5.3.5 Assigning modules
ÎGo to the main menu ( button).
ÎSelect "Module assignment" in "Set-
tings".
The logical modules are listed.
ÎSelect one physical module for each logi-
cal module one after the other.
ÎThe LEDs of a physical module blink after
it has been selected. Conrm selection by
checking the box (top right) or repeat se-
lection procedure until the correct physi-
cal module has been selected.
ÎSelect "Apply" in the menu ( button) to
save changes.
We recommend performing the restore
function (“Restoring the system” in “Settings”)
after assigning the module. This ensures that
the settings remain saved even after a power
failure.
5.3.6 Calibrating the touch
screen
ÎGo to the main menu ( button).
ÎSelect "Touch screen calibration" in "Set-
tings". Select "Start touch screen calibra-
tion".
ÎTap the crosshair with a pointed item
each time it appears on the screen.
5.4 Quick check
"I/O test" allows the unit's ability to function
to be checked. It allows you to check all the
connected modules and the physical inputs
and outputs.
ÎAfter changing to the main menu ( but-
ton), select "I/O test".
ÎManually switch the outputs one after the
other to check that they function.
Note

20 EB 6611-2 EN
Mounting and start-up
User Load project Set system time Set network Assign modules Calibrate touch screen Operate system on site Reset unit Create new user Update the rmware
Default user NO NO NO NO NO YES NO NO NO
User NO YES NO NO NO YES NO NO NO
Service YES YES YES YES YES YES YES NO NO
Administrator YES YES YES YES YES YES YES YES YES
Fig.5: User roles
Fig.6: TROVIS MOBILE