Samson Trovis 6400 Service manual

Automation System TROVIS 6400
Process Control Stations TROVIS 6412 and 6442
Edition uly 2007
Firmware C 1.3
Firmware Si 1.4
Mounting and Operating Instructions
EB 6412 EN

Contents
1. Notes on these mounting and operating instructions...................................... 5
1.1. Documentation ............................................................................................. 5
1.2. Abbreviations used in this manual.................................................................. 5
2. Description................................................................................................... 6
2.1. Features ....................................................................................................... 6
2.2. Versions ....................................................................................................... 6
2.3. The process control station (overview)............................................................. 7
2.4. Technical data .............................................................................................. 8
3. Installing the process control stations .......................................................... 11
3.1. TROVIS 6412 (panel-mounting unit)............................................................. 11
3.2. TROVIS 6442 (rack-mounting unit for 19inch racks)...................................... 12
3.3. Opening the controller case......................................................................... 12
4. Soldering jumpers ...................................................................................... 14
4.1. Determining the input signals....................................................................... 14
4.1.1. Input board 1 (IB1)...................................................................................... 14
4.1.2. Input board 2 (IB2)...................................................................................... 15
4.1.3. Input board 3 (IB3)...................................................................................... 16
4.1.4. Input board 4 (IB4)...................................................................................... 17
4.2. Soldering jumpers on the logic board........................................................... 19
4.3. Soldering jumper for implementing the code number..................................... 19
4.4. Soldering jumpers on the interface board ..................................................... 20
5. Electrical connections.................................................................................. 22
5.1. TROVIS 6412 (panel-mounting unit)............................................................. 22
5.2. TROVIS 6442 (rack-mounting unit for 19inch racks)...................................... 24
5.3. Balancing the line resistance for the connection of Pt 100 sensors ................... 26
5.4. Wiring technique with regard to electromagnetic compatibility....................... 26
6. Operation.................................................................................................. 28
6.1. Process display and control panel elements................................................... 28
6.2. OPERATING level........................................................................................ 28
6.2.1. Modifying the internal set point (reference variable) ...................................... 29
6.2.2. Power supply failure.................................................................................... 30
6.2.3. Manual adjustment of the output variable ..................................................... 30
6.3. PARAMETER level........................................................................................ 32
6.3.1. Operating the PARAMETER level .................................................................. 32
6.3.2. Example how to modify a parameter............................................................ 34
6.4. CONFIGURATION level .............................................................................. 36
6.4.1. Operating the CONFIGURATION level......................................................... 36
6.4.2. Example how to modify a configuration block............................................... 38
6.5. I-O level (displaying all input and output variables) ....................................... 40
6.6. Si level (setting the RS-485 interface)............................................................ 40
6.7. Ai level (adjustment and calibration) ............................................................ 41
6.8. Fir level (displaying the firmware number) .................................................... 43
6.9. CHE level (checking the display panel).......................................................... 43
3

6.10. PA level (code number for the PARAMETER level) ..............................44
6.11. CO level (code number for the CONFIGURATION level)....................44
6.12. Ini level (resetting the process control station to its default values) ....................45
6.13. AdP level (adaptation of the control parameters) ............................................46
6.13.1. Single adaptation (adaptation during the start-up phase)................................48
6.13.2. Scheduling dependent on the actual value signal or output variable signal.......51
6.13.3. Scheduling dependent on an external signal..................................................53
6.13.4. Notes on adaptation....................................................................................53
6.13.5. Summary of the adaptation parameters.........................................................54
7. TROVIS 6482 Configuration and Parameterization Program.........................56
8. COPA pen...................................................................................................58
9. Interface RS-485 .........................................................................................60
9.1. Interface mode ............................................................................................60
9.2. Network construction ...................................................................................60
9.3. Network interconnections .............................................................................62
9.4. Operation...................................................................................................62
9.5. Functions supported by the Modbus protocol .................................................62
9.5.1. Function code 01 (Read Coil Status)..............................................................62
9.5.2. Function code 02 (Read Input Status).............................................................63
9.5.3. Function code 05 (Force Single Coil) .............................................................63
9.5.4. Function code 03 (Read Holding Register) .....................................................63
9.5.5. Function code 04 (Read Input Register)..........................................................64
9.5.6. Function code 06 (Preset Single Register).......................................................64
9.5.7. Function code 15 (Force Multiple Coils) .........................................................64
9.5.8. Function code 16 (Preset Multiple Register) ....................................................65
9.5.9. Error messages ...........................................................................................65
9.5.10. Other functions............................................................................................66
9.6. Retrofitting the RS-485 interface....................................................................66
10. Start-up procedure......................................................................................67
10.1. Optimization (tuning the process control station to the controlled system) .........67
Appendix A Data point list for the RS-485 interface .......................................................71
Appendix B Error messages ..........................................................................................90
Appendix C Checklist....................................................................................................94
4

1.Notes on these mounting and operating instructions
1.1.Documentation
Two manuals constitute the documentation for the TROVIS 6412 and 6442 Process Control
Stations: Mounting and Operating Instructions EB 6412 EN and Configuration Manual KH
6412 EN.
EB 6412 EN contains information about the installation, electrical connection and operation of
the control stations. Also introduced is how to work with the COPA pen, the COPA adapter and
the associated TROVIS 6482 Configuration and Parameterization Program. In addition, the
function of the RS-485 interface is described.
Configuration Manual KH 6412 EN presents a detailed description of the optional control
modes of the process control station, which can be defined by selecting the corresponding
configuration blocks and parameters.
1.2.Abbreviations used in this manual
The parameter names and input and output abbreviations used in this manual are those
appearing on the front-panel display of the TROVIS 6412 Process Control Station. These are
not always the same as the ones defined in the relevant DIN standards or often used in other
documents.
!Caution!
Assembly, commissioning and operation of this process control station may only
be performed by experienced personnel.
Notes on these mounting and operating instructions Documentation
5

2.Description
2.1.Features
The TROVIS 6412 and 6442 Process Control Stations are microprocessor-controlled devices
used to automate industrial and process en ineerin plants. They are suitable not only for
constructin simple control loops, but for solvin complex control problems as well. The TROVIS
6412 and TROVIS 6442 Process Control Stations only differ from each other in their desi n
(see section 2.2.).
Function blocks which are permanently stored in memory allow the user to easily define
pre-confi ured control systems and select various functions. The control mode selected deter-
mines which confi uration blocks can be set, and these confi uration blocks in turn determine
the adjustable parameters.
The process control stations are available with various input boards with either three or four
analo inputs. Furthermore, each control station has three binary inputs.
The analo inputs of the input boards are suitable for either standardized current and volta e
si nals, potentiometers, Pt 100 temperature sensors, thermocouples or transmitter supply. The
input board 4 in the Technical data (pa e 8 and followin ) is no lon er available. As a result,
the use of thermocouples is restricted.
Standard outputs include: One continuous control output, one on-off/three-step output and one
binary output for error messa es.
The functional ran e of the process control stations can be optionally enhanced with the
followin : One additional continuous control output, one analo output, two limit switches and
two binary outputs.
The process control stations can be operated, confi ured, and parameterized directly on the
control panel via several keys. The functions associated with the respective keys can be
disabled.
An optional pro ram - TROVIS 6482 - allows confi uration and parameterization of the
process control station via a PC (see pa e 56). Apart from this, all confi uration blocks and
parameters can also be transferred to the process control stations, usin a confi uration and
parameterization pen (COPA pen) (see pa e 58).
The process control stations can be equipped with a RS-485 serial interface for use in a hi her
level process control system.
2.2.Versions
TROVIS 64 2
Panel-mountin unit 1
Rack-mountin unit 4
Features Description
6

2.3.The process control station (overview)
1
1) 2)
3)
Y1
4)
4)
4)
4)
4)
4)
1
1
Y2
Y +
Y -
Ai 1
Ai 2
Ai 3
Ai 4
pen/ adapter
Software functions: −Control mode −Filtering, root extraction, func-
tion generation of input variables
−Combination of input variables (addition, subtraction, multiplica-
tion, calculation of mean value, comparison, ratio)
−Operation with two set points −Set point ramp and output
variable ramp
−Optionally linear and non-linear
control algorithms and compen- sation algorithms
−Output signal limitation (fixed,
variable or by means of an input variable)
−Split-range operation −Definition of starting and
restart conditions, limit alarms
−Adaptation of control parameters
or parameter control by an external signal
−Selection control (limiting control)
Control elements
1),2),3),4) Optional equipment
Fig. 1 ⋅Block diagram of the process control station
Description The process control station (overview)
7

2.4.Technical data
Inputs Input board 1 2 3 4 1)
Input 1 mA, V,
potentiometer,
transmitter
supply
Pt 100 in 2/3 or 4-wire
ir uit
Thermo ouple
(int./ext.
referen e
jun tion)
Input 2
mA, V input,
transmitter supply
Pt 100
in 2/3
or 4-wire
ir uit
mA, V,
transmitter
supply
Input 3 mA or V
input
mA, V,
transm. supply Omitted Omitted
Input 4
mA, V or potentiometer
mA, V,
potentiometer,
transmitter
supply
mA, V or
potentiometer
mA or V
input
Measuring ranges 4(0) to 20 mA or
2(0) to 10 V; 0.2(0) to 1 V; 1(0) to 5 V
Meas. range swit h-over Soldering jumpers
Max. permissible values Current ± 50 mA, voltage ± 25 V
Internal resistan e Current Ri = 50 Ω; voltage Ri = 200 kΩ
Permissible
DC voltage
0 to 10 V
Error Zero point < 0.2 %, span < 0.2 %, linearity < 0.2 %
Temperature influen e Zero point < 0.1 %/10 K; span < 0.1 %/10 K
Pt 100
temperature
sensors
Measuring ranges 2) −50 to 100 °C; 0 to 200 °C; 100 to 600 °C
Meas. range swit h-over Soldering jumpers and onfiguration
Line resistan es Two-wire RL1 + RL2 < 10 Ω,
Three-wire RL1 = RL2 = RL3 < 50 Ω,
Four-wire, ea h RL < 100 Ω
Error Zero point, gain, linearity < 0.2 %
Temperature influen e Zero point < 0.2 %/10 K; span < 0.2 %/10 K
Potentiometer Measuring range 0 to 1kΩ, ± 100 Ω, three-wire
Line resistan e RL < 10 Ω ea h
Error Zero point < 0.2 %, gain < 0.2 %
Temperature influen e Zero point < 0.1 %/10 K; gain < 0.2 %/10 K
Thermo ouple 1) Spe ifi ations on request
Transmitter supply 16 to 23 V, max. 50 mA, short-term short- ir uit prote ted
Binary inputs 3 binary inputs,
swit hing onta ts (load 36 V DC, approx. 3 mA) or
external swit hing voltage (24 V DC, ± 30 %,
maximum 6 mA), sele tion via soldering jumpers
Te hni al data Des ription
8

Outputs
Continuous
control output Signal range 4(0) to 20(22) mA, permissible load < 750 Ω or
2(0) to 10 V, permissible load > 3 kΩ
Output control range −10 to 110 %
Error Zero point < 0.3 %, nominal end value < 0.3 %,
linearity < 0.3 %
Temperature influence Zero point < 0.1 %/10 K; nominal end value < 0.1 %/10 K
Switching output 1 on-off or three-step output,
250 V AC (1A AC, cos ϕ = 1)
Binary output (BO 3) Electrically isolated transistor output,
Umin = 3 V DC,Umax = 42 V DC, Imax = 30 mA DC
Options Control output 1 continuous control output for split-range operation;
signal range, output control range, error and temperature
influence same as first continuous control output (see above)
Analog output 4(0) to 20 mA, permissible load < 750 Ω or
2(0) to 10 V or −10 to 10 V, permissible load > 3kΩ
Error and temperature influence same as first continuous
control output (see above)
Limit relay 2 relays, floating contacts, maximum 250 V AC
(1 A AC, cos ϕ = 1) or maximum 250 V DC (0.1 A DC)
Binary outputs 2; floating contacts; maximum 42 V AC (0.1 A AC);
42 V DC (0.05 A DC)
Interfaces
Serial
interface
on the
front-panel
RS-232 in conjunction w. SAMSON cable no. 1170-1141
Communications protocol TROVIS 6482 SAMSON Protocol
Number of stations 1
Length of cable < 2 m
Transmittable data Configuration, parameters, input and output signals for
graphic display
COPA pen Read/write pen for transmitting the CONFIGURATION and
PARAMETER data to/from the process controls station via
the front-panel serial interface
Serial
interface
RS-485
(optional)
Communications protocol Modbus RTU 584
Data transmission Asynchronous, half duplex, 4-wire or 2-wire
Character format RTU (8 bit), 1 start bit, 8 data bits, 1(2) stop bit(s),
optional parity bit
Baud rate 300 to 19200 bit/s
Number of addressable
stations 246
Number of stations 32 (can be extended with repeater)
Length of cable and
transmitting medium < 1200 m, with repeater maximum 4800 m, 4-wire (2 wires twisted, stranded in pairs, with static screen)
Transmittable data Configuration, parameters, operating state,
process variables, error messages
Description Technical data
9

General specifications
Displays Read-off angle Readable from all sides, high-contrast and lighted
Liquid Crystal Display (LCD)
Displays 3⁄2-digit set point (reference variable) display and
3⁄2-digit controlled variable display; bar graph displays
for deviation (i.e. error) and output variable; LED displays
for range exceeding, alarm messages when limits are
exceeded, manual operation, faults etc.;
parameter display (only in the PARAMETER level)
Configuration Permanently stored function blocks for fixed set point
control, follow-up control with or without internal/external
set point change-over, cascade control, synchro control,
ratio control, SPC control, limiting control, DDC backup
fixed set point control via binary contact
Power supply 230 V AC (200 to 250 V AC),
20 V AC ( 02 to 32 V AC),
24 V AC (2 .5 to 26.5 V AC),
Option 24 V DC ( 9 to 34 V DC);
48 to 62 Hz
Power consumption Approx. 8 VA
Temperature range 0 to 50 °C (operation),
−20 to 70 °C (shipping and storage)
Degree of
protection
Panel-mounting unit: Front IP 54, case IP 30,
terminals IP 00;
Rack-mounting unit: IP 00
Overvoltage category II
Degree of contamination 2
Conformance to European standards EN 6 0 0, edition March 994
Electrical
connection
Functional earthing Panel-mounting unit: On case w. Cu-flex. lead > 2.5 mm2
Rack-mounting unit: Connector, Type F
(DIN 4 6 2), Cu-flex. lead > 2.5 mm2
Power voltage and
process signals
Panel-mounting unit: Screw terminals .5 mm2;
Rack-mounting unit: Two connectors, Type F
(DIN 4 6 2), soldering or crimp types
Total delay time 3) Approx. 00 ms
Resolution Input and output, approximately bits
Dimensions See Fig. 3 and Fig. 4
Weight Panel-mounting unit, approx. .9 kg; rack-mounting unit, kg
) The input board 4 (thermocouple at input ) is no longer available
2) Specific measuring ranges on request
3) Depending on how many functions are configured
Technical data Description
0

3.Installing the process control stations
3.1.TROVIS 6412 (panel-mounting unit)
The TROVIS 6412 Process Control Station is designed for panel-mounting and has the front-frame
dimensions 72 x 144 mm. Perform the following steps in order to mount the controller:
1. Make a panel cut-out with the dimensions 68+0.7 x 138+1.0 mm.
2. Push the process control station in the panel cut-out from the front side.
3. Install one supplied mounting bracket, both on the top and bottom of the control station
following steps 1) and 2) shown in Fig. 2 .
4. Turn the threaded rods in the direction of the control panel, using a screwdriver so that the
case is clamped against the panel ((step 3), Fig. 2 ).
2) Click into
place
1) Insert on pin
(pivot) and turn 3) Screw tight
4 Mounting bracket
5Pin
6 Threaded rods
7 Front-panel bezel
Fig. 2 ⋅Installation (panel-mounting unit)
226
137.5
16.5
(0.65)
144
72
(8.90)
(5.41) (5.67)
(2.83)
2
2
1
1
1 Label
2Screws
Fig. 3 ⋅Dimensions (panel-mounting unit)
Installing the process control stations TROVIS 6412 (panel-mounting unit)
11

3.2.TROVIS 6442 (rack-mounting unit for 19inch racks)
The TROVIS 6442 Process Control Station is a rack-mounting unit designed for mounting in
19inch racks. It has to be installed as follows:
1. Push the control station along the guiding rails into the corresponding rack unit, making
sure it does not become tilted. Push until the connectors connect.
2. Secure the process control station to the rack unit by fastening it from the front, using two
screws (see 1, Fig. 4 ).
3 Press one protective nipple (enclosed in the delivery) into each bore made for the screws.
3.3.Opening the controller case
The case may only be opened by experienced personnel when the power to the process
control station has been cut off!
Re-jumpering (see section 4.) or retrofitting the process control station with an interface board
requires that the case be opened as follows:
1. With panel-mounting cases, remove small paper labels (see 1, Fig. 3 ) if necessary. With
19inch rack-mounting units, remove the two protective nipples. Unscrew the two screws
located on the front-panel of the case (see Fig. 3 or Fig. 4 , depending on the type of
case).
2. Withdraw controller section towards the front. Then, proceed as described for the
respective PCB to be modified.
!ATTENTION!
190
100
(3.94)
162.5
14.5
128.5
70.5
(14 HP)
(0.57) (6.40)
(5.06)
(2.77)
(7.48)
1
1
1Screwwith
protective nipple
Fig. 4 ⋅Dimensions of the 19inch rack-mounting unit
TROVIS 6442 (rack-mounting unit for 19inch racks) Installing the process control stations
12

Modify input (5, Fig. 5 ) or/ and interface board (6, Fig. 5 ):
3. Unscrew the four screws (1, 2) and remove the two distance bolts (4).
4. Carefully withdraw the input and/or interface board from the case.
5. Modify the board as desired (see sections 4.1., 4.4.).
6. Carefully reinstall the interface or/and input board by plugging it/them into the associated
connectors. Make sure the connections are made correctly! Terminals 1 and 21 of each
connector are marked.
7. Reinstall the two distance bolts (3) and the four screws (1, 2).
Proceed as described under 8. to 10.
Modify the logic board (7, Fig. 5 ) as follows:
3. Unscrew the two screws (1).
4. Remove cover plate (3).
5. Modify the board as desired (s. sections 4.2. and 4.3.).
6. Reinstall cover plate, making sure that its curved part bends towards the outside.
7. Reinstall the two screws (1).
Proceed as described under 8. to 10.
8. Record any modifications made on the label located on the cover plate. With panel-moun-
ting units, additionally mark modifications on the label on the outside case wall!
9. Insert controller section and fasten it with the two associated screws.
10. If necessary, reinsert small labels and protective nipple on the front-panel of the control
station.
4
4
2
1
1Screws
2Screws
3 Cover plates
4 Distance bolts
5Inputboard
6Interfaceboard
7Logicboard
8 Power supply board
9 Case section (only
panel-mount. unit)
Fig. 5 ⋅Location of the boards in the controller case
Installing the process control stations Opening the controller case
13

4.Soldering jumpers
The soldering jumpers may only be modified by experienced personnel when the power
to the process control station has been cut off!
Several functions of the process control station are determined by means of soldering jumpers.
Open the case as described in section 3.3. to modify the jumpers. The soldering jumpers are
marked on the soldering sides of the PCBs.
4.1.Determining the input signals
4.1.1.Input board 1 (IB1)
Note: Select the desired input signal and close the related soldering jumpers listed in line 3 or the following
ones of the table below (depending on type of signal selected)! Open all remaining jumpers associated with
the corresponding input (line 2)! See Fig. 5 for the location of the input board.
Input signal Input 1
(Ai 1) Input 2 (Ai 2) Input 3 (Ai 3) Input 4 (Ai 4)
Jumpers:
10 to 19 Jumpers: 20 to 26 Jumpers: 31 to 34 Jumpers: 41 to 47
Current 0 to 20 mA 11 21 31 41, 45
4 to 20 mA 11, 14 21, 24 31, 34 41, 44, 45
−20 to 20 mA 11, 15, 16 21, 25, 26 −−
Voltage 0to1V11213141
0 to 5 V 12 22 32 42
0 to 10 V 13 23 33 43
0.2 to 1 V 11, 14 21, 24 31, 34 41, 44
1 to 5 V 12, 14 22, 24 32, 34 42, 44
2 to 10 V 13, 14 23, 24 33, 34 43, 44
Potentiometer 0 to 1kΩ12, 17, 18 −−42, 46, 47
Transmitter supply 10, 11, 14, 19 20, 21, 24 −−
Soldering jumpers associated with the binary inputs for all input boards:
Binary input 1 (bi 1)
Jumpers Binary input 2 (bi 2) Jumpers Binary input 3 (bi 3) Jumpers
Switching contact 50, 51 60, 61 70, 71
External switching voltage Jumpers mentioned above are open
!ATTENTION!
Determining the input signals Soldering jumpers
14

4.1.2.Input board 2 (IB 2)
Note: Select the desired input signal and close the related soldering jumpers listed in line 3 or the following
ones of the table below (depending on type of signal selected)! Open all remaining jumpers associated with
the corresponding input (line 2)! See Fig. 5 for the location of the input board. The soldering jumpers
associated with the binary inputs are described in section 4.1.1., page 14
Input signal Input 1
(Ai 1) Input 2 (Ai 2) Input 3 (Ai 3) Input 4 (Ai 4)
Jumpers:
10 to 19 Jumpers: 20 to 26 Jumpers: 30 to 34 Jumpers: 41 to 47
Current 0 to 20 mA
−
21 31 41, 45
4 to 20 mA 21, 24 31, 34 41, 44, 45
−20 to 20 mA 21, 25, 26 −−
Voltage 0to1V 213141
0 to 5 V 22 32 42
0 to 10 V 23 33 43
0.2 to 1 V 21, 24 31, 34 41, 44
1 to 5 V 22, 24 32, 34 42, 44
2 to 10 V 23, 24 33, 34 43, 44
Potentiometer 0 to 1kΩ−− 42, 46, 47
Transmitter supply 20, 21, 24 30, 31, 34 −
Pt 100 2 /3-wire 4-wire
−
10, 12, 13,
15, X2)
11, 14, 16,
X2)
Measuring
ranges1) −50 to 100 °C
0 to 200 °C
100 to 600 °C
191)
181)
171)
1) Select one measuring range and the corresponding soldering jumper. In the PA level, adjust the
measuring range by means of the parameters GWK1and GWK1.
2) For specific measuring ranges (on request), soldering jumper X must be open and soldering jum-
per 17 must be closed.
Soldering jumpers Determining the input signals
15

4.1.3.Input board 3 (IB 3)
Note: Select the desired input signal and close the related soldering jumpers listed in line 3 or the following
ones of the table below (depending on type of signal selected)! Open all remaining jumpers associated with
the corresponding input (line 2)! See Fig. 5 for the location of the input board. The soldering jumpers
associated with the binary inputs are described in section 4.1.1., page 14.
Input signal Input 1
(Ai 1) Input 2 (Ai 2) Input 4 (Ai 4)
Jumpers:
10 to 19 Jumpers: 20 to 29 Jumpers: 41 to 47
Current 0 to 20 mA
−−
41, 45
4 to 20 mA 41, 44, 45
−20 to 20 mA −
Voltage 0 to 1 V 41
0 to 5 V 42
0 to 10 V 43
0.2 to 1 V 41, 44
1 to 5 V 42, 44
2 to 10 V 43, 44
Potentiometer 0 to 1kΩ42, 46, 47
Transmitter supply 40, 41, 44,
45, 48
Pt 100 2 /3-wire 4-wire 2 /3-wire 4-wire
−
10, 12, 13,
15, X3)
11, 14,
16, X3)
20, 22, 23,
25, XX4)
21,24,
26,
XX4)
Measuring
ranges −50 to 100 °C
0 to 200 °C
100 to 600 °C
191)
181)
171)
292)
282)
272)
1) Select one measuring range and the corresponding soldering jumper. In the Pa level, adjust the
measuring range by means of the parameters GWK1and GWK1.
2) Select one measuring range and the corresponding soldering jumper. In the PA level, adjust the
measuring range by means of the parameters GWK2and GWK2.
3) For specific measuring ranges (on request), soldering jumper X must be open and soldering jum-
per 17 must be closed.
4) For specific measuring ranges (on request), soldering jumper XX must be open and soldering jum-
per 27 must be closed.
Determining the input signals Soldering jumpers
16

4.1.4.Input board 4 (IB 4)
Input board 4 is no longer available.
Note: Select the desired input signal and close the related soldering jumpers listed in line 3 or the following
ones of the table below (depending on type of signal selected)! Open all remaining jumpers associated with
the corresponding input (line ). See Fig. 5 for the location of the input board. The soldering jumpers
associated with the binary inputs are described in section 4.1.1., page 14.
Input signal Input 1
(Ai 1)
Input 2
(Ai 2)
Input 3/4
(Ai 3/4)
Jumpers:
10 to 19
Jumpers:
0 to 6
Jumpers:
41 to 47
Current 0 to 0 mA
−
1 41, 45
4 to 0 mA 1, 4 41, 44, 45
−0 to 0 mA 1, 5, 6 −
Voltage 0 to 1 V 1 41
0 to 5 V 4
0 to 10 V 3 43
0. to 1 V 1, 4 41, 44
1 to 5 V , 4 4 , 44
to 10 V 3, 4 43, 44
0 to 50 mV 17
−−
0 to 100 mV 16
−50 to 50 mV 15
−100 to 100 mV 14
Potentiometer 0 to 1kΩ−−4 , 46, 47
Transmitter supply −0, 1, 4, 9 40, 41, 44, 45, 49
Thermocouples
Type U 0 to 00 °C17
−−
150 to 400 °C16
300 to 600 °C15
0 to 600 °C14
Type R 0 to 700 °C17
500 to 1 00 °C16
1000 to 1700 °C15
0 to 1700 °C14
Type T 0 to 150 °C17
100 to 50 °C16
00 to 400 °C15
0 to 400 °C14
Soldering jumpers Determining the input signals
17

Input signal Input 1
(Ai 1) Input 2 (Ai 2) Input 3/4 (Ai 3/4)
Jumpers:
10 to 19 Jumpers: 20 to 26 Jumpers: 41 to 47
Type S 0 to 700 °C17
−−
500 to 1200 °C16
1000 to 1700 °C15
0 to 1700 °C14
Type L 0 to 350 °C17
250 to 600 °C16
500 to 900 °C15
0 to 900 °C14
Type B 200 to 1200 °C17
1000 to 1500 °C16
1300 to 1800 °C15
200 to 1800 °C14
Type J 0 to 400 °C17
350 to 800 °C16
700 to 1200 °C15
0 to 1200 °C14
Type E 0 to 400 °C17
300 to 700 °C16
600 to 1000 °C15
0 to 1000 °C14
Type K 0 to 500 °C17
400 to 900 °C16
800 to 1300 °C15
0 to 1300 °C14
Reference
junction
temperature
for external
reference
junction
0 °C11
20 °C12
50 °C13
Determining the input signals Soldering jumpers
18

4.2.Soldering jumpers on the logic board
See Fig. 5 for the location of the logic board
Soldering jumper: X closed, 0 open
11 13 21 23 31 33 37 38 SZ LB 1 LB 2 LB 3
Continuous
control output Y1 0(4) to 20 mA X 0
0(2) to 10 V 0 X
Continuous
control output Y2 0(4) to 20 mA X 0
0(2) to 10 V 0 X
Analog output
Ao1 0(4) to 20 mA X 0 X 0
−10 to 10 V 0X0X
0(2) to 10 V 0 X X 0
Operation with code number X
Operation with interface X X X
4.3.Soldering jumper for implementing the code number
The CONFIGURATION level and the PARAMETER level can be protected against unauthorized
use by means of code numbers. To activate this function, the soldering jumper SZ located on
the logic board must be closed (see table in section 4.2.). This jumper SZ is open when the
controller is delivered, meaning that the configuration and parameter data of the process
control station can be modified without having to enter a corresponding code number.
Refer to section 6.10 and 6.11 on how to define the code numbers for CONFIGURATION level
and the PARAMETER level.
Soldering jumpers Soldering jumpers on the logic board
19

4.4.Soldering jumpers on the interface board
See. Fig. 5 for the location of the interface board and Fig. 6 for the location of the soldering
jumpers.
Important! In the interface mode, the soldering jumpers LB1, LB2 and LB3 on the logic board
must also be closed (see section 4.2., page 19). This must be observed when retrofitting the
process control station with the interface board.
Soldering jumper (LB) Default setting:
X closed, 0 open
Enable parity bit PARITAET 0
Parity odd UNGERADE 0
2 stop bits RES 0
Baud rate Modbus Select a soldering jumper
300 bit/s 300 0
600 bit/s 600 0
1200 bit/s 1200 0
2400 bit/s 2400 0
4800 bit/s 4800 0
9600 bit/s 9600 X
19200 bit/s 19200 0
Termination BUSABSCHLUSS (4 LBs) 0
Two-wire mode 2LEITER (2 LBs) 0
Four-wire mode 4LEITER (2 LBs) X
Soldering jumpers on the interface board Soldering jumpers
20