S&A CW-3000 Series User manual

CW-3000 USER MANUAL
1
CW-3000
INDUSTRIAL CHILLER
USER MANUAL

CW-3000 USER MANUAL
2
<1> INTRODUCTION
CW-3000 Series is professional cooling machine referring to international
advanced thermolysis cooling system design, suitable for small
water-cooled cooling devices requested machinery.
1. Specific disconnection alarm security protection.
2. Hermetic type water tank, water is available for a long time used.
3. Real-time temperature monitoring, accurate knowledge of heating devices
working condition.
4. Professional air-cooled forced radiator with strong heat dissipating
capacity and difficult to be blocked up.
5. Equipped with alarm output port to protect sensitive components quickly.
6. High cost performance, low failure rate.
7. There are several options of power supply, complete in specifications.
<2> CAUTION
1. It is strictly forbidden to plug and run the cooler without feeding water.
2. Cooler should be placed in a well-ventilated, dry environment place and
away from heat sources. Please keep at least 30cm from obstructions to the
air outlet which is in the back of the cooler, and should leave at least 10cm
between obstructions and air inlets of two sides.
3. The cooling water must be drained if the cooler is out of use for long time or
before being transported.
4. To protect laser tubes , the radiator fan of cooler will suspend to work when
water temperature is lower ( about 10℃) , and it will restart to run when
water temperature rises to higher ( about 20 ℃).

CW-3000 USER MANUAL
3
<3> Details
1．Shape and parts name
FRONT
BACK
POWER SW
TEMPERATURE DISPLAY
SYSTEM ALARM INDICATOR
RUNNING INDICATOR
WATER SUPPLY INLET
ALARM SIGNAL OUTPUT TERMINAL
POWER SOCKET (WITH FUSE)
OUTLET
INLET
WATER DRAIN
RADIATOR FAN

CW-3000 USER MANUAL
4
2. The first installation
It is very simple to install this industrial cooling machine. The first time
installation of the new machine can be carried out by following steps.
1. Open the package to check if the machine is intact and all the necessary
accessories are completed.
2. Open the injection port, then add cooling water.
3. According to system conditions, connect the water inlet and outlet pipe
well.
4. Plug in power, turn on the power switch. (Do not allow the water overflow)
5. Check the water level of the water tank again. (It should be 80-150cm from
the surface of water to the injection port)
3. Alarm description
Causes of the cooling water circulation loop alarm and the working condition
table.
Display
Condition Green light Red light Buzzer out
H1、H2 out H1、H3
Normal On Off No voice Off On
Water stops up Off On Voice On Off
Surpasses 60℃Off On Voice On Off
Pump breakdown Off On Voice On Off
Water alarm Off On Voice On Off
Faulted circuit On Off
Power outage On Off
Note: The flow alarm port connects to the normally open relay and normally closed
relay contacts, requiring operating current to be less than 5A, working voltage less
than 300V.

CW-3000 USER MANUAL
5
4. Maintenance
1. To ensure good heat dissipating, please open the lid to clean the dirt after the
cooler used in long-term.
2. Working in cold north area, it is better to use noncorrosive antifreeze fluid.
<4> SPECIFICATIONS
Model CW-3000AG CW-3000DG CW-3000AF CW-3000DF CW-3000AK CW-3000DK
Voltages AC220~240V AC100~120V AC220~240V AC100~120V AC220~240V AC100~120V
Frequency 50/60Hz
Current 0.45A 0.9A 0.45A 0.9A 0.5A 1.0A
Cooling 50W/ °C 60W/ °C
capacity 9 L
Inlet and
outlet hold
Outside dimensions
10mm brass connector
Inside dimensions
8mm speedy connector
Inside dimensions
6mm speedy connector
Max. pumping
lift 10 M 70 M
N.W 9.5Kg 12Kg
G.W 12Kg 14.5Kg
Dimensions 47X27X37cm (L X W X H)
Packing
dimensions 59X39X48cm (L X W X H)

CW-3000 USER MANUAL
6
<5> SIMPIE TROUBLESHOOTING
Failure Fault cause Approach
Machine turned on
but unelectrified
Power cord is not
plugged in place Plug the power cord in place
fuse burnt-out Replace the fuse inside the power interface which is in
the back of machine
Flow alarm (panel red light)
with water pipe directly
connect to the outlet,
inlet, there is no water flow
Water level in
water tank is
too low
Feed water and check the
pipe leakage
When used with the device,
flow alarm (panel red light),
but a direct connection with
the pipe outlet and inlet,
there is water flowing but
not alarming
Blockage in
circulating water
pipeline
Check circulating
water pipeline
Ultra-high temperature
Chiller of poor
ventilation To improve the ventilation
Excessive heat load Reduce the heat load or
to use other models
A normal boot, but the
fan does not work The water temperature below 20 degrees A normal phenomenon, no processing
Switch on with alarming
after adding water or
changing water
Water drop in
electric circuit Natural drying or drying off cap
Damaged pumps
dry transfer
To replace or repair water
pumps,prohibited
anhydrous boot
Slow outfall drainage The injection port
is not open Open the injection port
<6> PACKING LIST
1. Machine 1pc,user manual 1pc.
2. Power cord 1pc, connection hose 1pc,sealed hoop 2pcs.
3. Spare fuse for 250V/2A 1pc. (Held in the spare fuseholder of power socket.)
4. An alarm signal output plug.
CAUTION:The appliance is not to be used by children or persons with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction,children
being supervised not to play with the appliance!

CW-3000 USER MANUAL
7
CW-3000 工业循环冷却机
使用安装说明书

CW-3000 USER MANUAL
8
一、 功能特点简介
CW-3000 系列是参照国际先进散热型冷却系统设计制造的
专业冷却机，适用于小型水冷散热设备。
（1） 特有断流报警安全保护功能。
（2） 密闭式水箱，一次加水长期使用。
（3） 实时温度监控，准确掌握发热器件工作状态。
（4） 专业散热器强制风冷，散热量大，不易堵塞。
（5） 设有报警输出端口，可快速保护敏感元件。
（6） 性能价格比高，故障率低。
（7） 有多种电源的机型,规格齐全。
二、使用注意事项
（1）冷却机在没有加水的情况下严禁通电开机！
（2）冷却机的安放位置应尽量选择通风良好、干燥的环境,远离其它
热源。机器后面的出风口距离障碍物 30cm 以上，两侧的入风口
距离障碍物 10cm 以上。
（3）冷却机在长期不用或运输时必须排空冷却水。
（4）为保护发热器件,冷却机在水温较低时（约 10℃）,散热风扇会
暂停工作,而当水温回升到较高时（约 20℃）,散热风扇将继续
工作。

CW-3000 USER MANUAL
9
三、使用说明
1、外形及部件名称
机身正面
机身背面
电源开关
温度显示
系统报警指示灯
正常运行指示灯
注水口
报警信号输出端口
电源接口（带保险管）
出水口
回水口
散热风扇
排水口

CW-3000 USER MANUAL
10
2、首次安装
工业冷却机安装使用非常简单,新机首次使用可以按以下步骤
进行。
（1）打开包装，检查机器是否完好，附件是否齐备。
（2）拧开机器顶部注水口，加入冷却水。(严禁无水开机）
（3）根据系统情况把出、入水管接好。
（4）接上电源，打开电源开关。(注意不要让水溢出)
（5）再次检查水箱水位。（以水面距注水口距离 80-150mm 为宜）
3、报警功能说明
冷却水循环回路报警原因与工作状态表。
系统指示
工作状态
绿色
指示灯
红色
指示灯 蜂鸣器 输出端口
H1、H2
输出端口
H1、H3
系统工作正常 发光 熄灭 不发声 断路 导通
冷却水循环回路堵塞 熄灭 发光 发声 导通 断路
冷却水温度超过 60 度熄灭 发光 发声 导通 断路
循环水泵故障 熄灭 发光 发声 导通 断路
缺水报警 熄灭 发光 发声 导通 断路
电路故障 导通 断路
供电中断 导通 断路
注：流量报警端口连接机内继电器一组常开、常闭触点。要求工作电流小于 5A，
工作电压小于 300V。

CW-3000 USER MANUAL
11
3、报警功能说明
（1）冷却机在长期使用后建议开盖清理灰垢,以保证散热性能良好。
（2）北方寒冷地区应该使用无腐蚀性的防冻液。
四、技术参数
型号 CW-3000AG CW-3000DG CW-3000AF CW-3000DF CW-3000AK CW-3000DK
工作电压 AC220~240V AC100~120V AC220~240V AC100~120V AC220~240V AC100~120V
工作频率 50/60Hz
工作电流 0.45A 0.9A 0.45A 0.9A 0.5A 1.0A
散热量 50W/ °C 60W/ °C
水箱容量 9 L
出入口 外径 10mm 铜咀 直径 8mm 快速接头 直径 6mm 快速接头
最大扬程 10 M 70 M
净重 9.5Kg 12Kg
毛重 12Kg 14.5Kg
机器尺寸 47X27X37cm (L x W x H)
包装尺寸 59X39X48cm (L x W x H)

CW-3000 USER MANUAL
12
五、简单故障处理
故障现象 故障原因 处理方法
开机不通电
电源线没有插到位 把电源线插到位
保险管熔断 更换机器后面电源
接口内保险管
流量报警(面板红灯亮)
用水管直接连接出水口、
入水口，没有水流
储水箱水位太低 加水并检查管路渗漏情况
与设备连接使用时流量报
警(面板红灯亮),但用水
管直接连接出水口、
入水口,有水流不报警
循环水管路堵塞 检查循环水管路
水温超高 冷水机通风不好 改善通风条件
热负荷超标 降低热负荷或选用其它机型
开机后风扇不转 水温低于 20 度正常现象，无需处理
加水或换水后开机报警
电路进水 自然晾干或开盖吹干
水泵干转损坏 更换或维修水泵,
严禁无水开机
排水口排水缓慢 注水口没有打开 打开注水口
六、装箱清单
（1）工业循环冷却机一台,使用说明书一份。
（2）电源线一条,连接软管一条,密封箍两个。
（3）250V/2A 备用保险管一个。（装在电源接口备用保险管座内）
（4）报警信号输出端插头一个。
注意：本产品为工业设备，请勿让儿童玩耍！