Santos 50 Operating instructions

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USER AND MAINTENANCE MANUAL
IMPORTANT: documents included in this manual to be kept:
•"CE" COMPLIANCE DECLARATION
•WARRANTY CERTIFICATE
Translation of the original version
Coffee grinders - Fruit juicers - Mixers - Blenders - Drinks dispensers - Planetary mixers
Cheese graters - Ice crushers - Mincers - Vegetable slicers – Dough mixer
Moulins à café - Presse-fruits - Mixers - Blenders - Distributeurs de boissons - Batteurs
mélangeurs - Pétrin - Râpes à fromage - Broyeurs à glaçons - Hache-viande - Coupe-légumes
MODELES DEPOSES FRANCE ET INTERNATIONAL
INTERNATIONALLY PATENTED MODELS
SANTOS :
140-150 AVENUE ROGER SALENGRO
69120 VAULX-EN-VELIN (LYON) - FRANCE
TÉL. [phone] - FAX [phone] -
TELECOPIE 33 (0) 478 26 58 21
E-Mail :[email protected] www.santos.fr
JUICE EXTRACTOR # 50
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CONTENTS
“CE” COMPLIANCE DECLARATION................................................................................3
IMPORTANT SAFEGUARDS............................................................................................4
INSTALLATION AND HANDLING..................................................................................4
IMPROPER USE............................................................................................................4
ELECTRICAL CONNECTION: .......................................................................................5
USING FOR THE 1st TIME:...........................................................................................5
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE............................5
JUICE EXTRACTOR #50 and basket................................................................................6
USING FOR THE FIRST TIME:.........................................................................................6
USING THE MACHINE FOR THE FIRST TIME:............................................................6
Assembly and preparation:..........................................................................................6
Using: ..........................................................................................................................7
Stopping the machine:.................................................................................................7
Cleaning: .....................................................................................................................7
Precautions and risks: .................................................................................................7
HOW TO STOP THE MACHINE ....................................................................................8
CHANGING PRODUCTS DURING JUICE PRODUCTION AND CLEANING IN PLACE
.......................................................................................................................................8
SAFETY / MAINTENANCE................................................................................................9
COVER AND BOWL PRESENCE SAFETY DEVICE:....................................................9
MOTOR OVERLOAD SAFETY FEATURE:....................................................................9
MOTOR OVERHEATING SAFETY FEATURE:..............................................................9
TOOL ACCESS SAFETY FEATURE:.............................................................................9
MAINTENANCE .............................................................................................................9
Discharging the capacitor:.........................................................................................10
UPKEEP:......................................................................................................................10
FAULT FINDING .............................................................................................................11
The machine will not start:............................................................................................11
The machine stops because of an overload:................................................................11
The machine vibrates when running empty:.................................................................11
REFERENCE TO STANDARDS .....................................................................................12
TECHNICAL SPECIFICATIONS (1)................................................................................12
Electrical wiring diagram 110-120V 50/60Hz...............................................................13
Electrical wiring diagram 220-240V 50/60Hz...............................................................14
TRANSLATION CHART FOR ELECTRICAL COMPONENTS.....................................15
TRANSLATION CHART FOR WIRE COLORS ............................................................15
TRANSLATION CHART FOR THE MACHINE ELEMENTS.........................................15
Figures :........................................................................................................................16
WARRANTY CERTIFICATE ..........................................................................................18
APPLIANCE IDENTIFICATION PLATE ........................................................................18
Note: You will find it easier to understand the next few paragraphs if you refer to
the diagrams at the end of this manual.

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“CE” COMPLIANCE DECLARATION
THE MANUFACTURER:
SANTOS SAS - 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON)
FRANCE
declares that the appliance intended for the professional market described below:
Description: Juice extractor
Type number: 50, 50C
complies with:
•the statutory provisions defined in appendix 1 of the European "machines"
directive n°2006/42/CE and the national legislation transposing it
•the statutory provisions of the following European directives and regulations:
oN° 2006/95/CE (low voltage directive)
oN° 2004/108/CE (EMC directive)
oNo. 2002/95/CE (RoHS directive)
oNo. 2002/96/CE (WEEE directive)
oN° 1935/2004/CE (regulation) relating to materials and articles intended to
come into contact with foodstuffs
Harmonised European standards used to give presumption of conformity with the
essential requirements of the above-mentioned directives:
•NF EN 1678+A1: 2010, Food processing machinery –Vegetable cutting
machines - Safety and hygiene requirements.
This European standard is a type-C standard as defined in EN ISO 12100. When the provisions of
this type-C standard differ from those stated in the type-A or B standards, the provisions of the
type-C standard override the provisions of the other standards. This standard provides the means
to comply with the requirements of the "machines" directive n°2006/42/CE, (see appendix ZA)
•NF EN 12547+A1: 2009 Juice extractor. Common safety instructions
•NF EN ISO 12100 -1 and 2:2004: Safety of machinery - General principles for
design
•NF EN 60204-1: 2006 : Safety of machinery - Electrical equipment of machines-
General requirements
•NF EN 1672-2: 2005, Food processing machinery – Basic concepts – Hygiene
requirements
•NF EN 60335-1: 2003 : Household and similar electrical appliances. Safety.
•NF EN 60335-2-64 :2004 : Particular requirements for commercial electric kitchen
machines
Drawn up in VAULX-EN-VELIN on: 01/12/2010
Signatory’s position: CHIEF EXECUTIVE OFFICER
Signatory’s name: Aurélien FOUQUET
Signature:

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IMPORTANT SAFEGUARDS
When using, cleaning or maintaining the machine, always follow these instructions:
Read all instructions
INSTALLATION AND HANDLING
CARE: For all handling operations including unpacking the machine,
neither the cover clamping handle (1) nor the clamping rods (9) must
not be used for holding or lifting the appliance.
The machine can be handled by a single person. It is recommended that the appliance
be placed on a table or worktop for more comfortable use, so that the juice outlet spout
and the On / Off switch are in front of you (recommended height: 90 cm, to be adapted as
required for the user). Like this, the pulp container is then at the back of the machine.
If however the worktop is too small, a position can be used with the juice outlet spout on
the left and the On / Off switch visible on the front. Like this, the pulp container is then
located on the right side.
During cleaning and installation, handle the basket assembly (5) carefully so as not to put
it out of shape thus preventing the machine from working properly.
IMPROPER USE
1. Do not place food in the channel and press with the plunger before you have
started the machine.
2. The appliance is not designed for handling frozen foods.
3. Remove stones from fruit before processing it in the machine (e.g.: mangoes,
apricots, peaches). Do not let the stones go into the machine.
4. Neither a hose nor a pressure hose should be used for cleaning
5. The machine must not be left to operate without supervision.
6. Do not use abrasive sponge for cleaning the basket
7. Use of spare parts other than certified original SANTOS parts is prohibited
8. This appliance is not designed for use by people (including children) whose
physical, sensorial or mental capacities are impaired or by people with no
experience or knowledge, unless they have been supervised or given training
in the use of the appliance beforehand by a person responsible for their
safety.
Supervise children to ensure they do not play with the appliance.
Note: You will find it easier to understand the next few paragraphs if you refer to
the diagrams at the end of this manual.
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ELECTRICAL CONNECTION:
The juice extractor no. 50 is available in two voltages for the electrical power supply
•220-240V 50/60 Hz single phase
•110-120V 50/60 Hz single phase
Line protection: the appliance should be connected to a standard 2-pole + earth electric
socket. The installation should be fitted with an RCD and a fuse rated at 16A The
appliance must be earthed
CARE:
•Before connecting the machine, check that the mains electrical voltage is the same
as the voltage for your appliance. Its value is shown:
either on the identification plate (16) under the machine.
or on the identification plate on the last page of this manual.
•If the power cable (10) is damaged, it should be replaced by a special assembly
available from approved SANTOS dealers or from SANTOS.
USING FOR THE 1st TIME:
1. Remove the plunger (3).
2. Turn the clamping handle (1) upwards to release the cover (2), Fig.2
3. To be able to remove the cover, turn the clamping handle and clamping rods (9)
assembly to the front, Fig.3
4. Remove the cover (2), the bowl (4) and the basket assembly (5)
5. Remove the basket assembly (5) and wash in clean water
6. Wash all the elements in contact with food in clean water: the plunger (3), the
cover (2), the bowl (4) and the pulp container (6).
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE
This equipment is marked with the selective sorting symbol relating to
wastes from electrical and electronic equipment. It signifies that this
product should be taken over by a selective collection system conforming
to the Guideline 2002/96/EC (WEEE) – part Professional Equipment – so
that it can be either recycled or dismantled in order to reduce any impact on
the environment.
For more information, please contact your Retailer or the SANTOS.
For eliminating or recycling components of equipment, please contact a specialized
company or contact SANTOS.
The electronic products not undergoing a selective sorting are potentially dangerous for
the environment.
The damaging materials should be eliminated or recycled according to the regulations in
force.
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JUICE EXTRACTOR #50 and basket
•Robust and very well-constructed (components made of cast aluminum,
engineered plastic and 18/10 stainless steel plate), this juice extractor is
particularly suitable for extracting juice and making coulis and sauce juices from
fruits or vegetables used by the professionals in:
Restaurants, Pizzerias, Snack Bars, Fast Food Outlets, Special Theme
Restaurants, etc.
•It has a powerful motor which drives a centrifugation basket.
•Centrifugation basket: The active, filtering part of the basket is made of stainless
steel, the lower part of the basket providing the drive and the locking system is
made of food-quality engineered plastic.
•18/10 press-drawn stainless steel bowl with stainless steel spout for collecting and
funneling the product juices.
USING FOR THE FIRST TIME:
USING THE MACHINE FOR THE FIRST TIME:
Assembly and preparation:
1. Fit the bowl (4) on the bowl centering device (7) making sure that the juice run-off
spout is located in the indent provided for this at the front of the bowl centering
device, Fig.4
2. Place the basket assembly (5) in the bowl (4), making sure it is located properly
on the drive unit (17). It should go into place automatically by gravity but the
position of the basket in the bowl should be checked when in place. Fig.5
3. Fit the cover (2) on the bowl (4) making sure that when it is fitted the cover outlet
is lined up with the bowl outlet. Fig.6
4. Turn the cover clamping assembly round towards the feed channel with the
clamping handle (1) raised, until it is above the two notches on the side of the
cover (2). Fig.7
5. Turn the clamping handle round (1) downwards to clamp the cover (2) Fig.8
6. Place the fruit plunger (3) in the cover feed channel (2) and check that the
underside of the plunger collar rests against the top of the cover feed channel.
7. Position the pulp container (6) correctly relative to the cover outlet (2), the bowl
(4) and the machine stand (8).
8. Connect the supply cord plug (10) to your mains supply socket.
9. Withdraw the fruit plunger (3) from the cover feed channel (2).

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Using:
1. Start the machine by putting the On / Off switch (11) to the 1 position; the
indicator will light up.
2. Place the recipient under the bowl spout (4)
3. Introduce the fruits or vegetables into the cover feed channel (2) and push them
onto the rotating grater with the fruit plunger (3).
4. Continue this operation until the juice recipient is full or the quantity of fruit and
vegetables to be processed has run out. Also keep an eye on the level of pulp in
the pulp container (6).
Stopping the machine:
1. After use, stop the machine:
a. by putting the On / Off switch (11) to the 0 position,
b. by turning the clamping handle (1) upwards.
c. by unplugging the mains cord plug (10)
2. Turn round the cover clamping assembly (9) on the side opposite the cover
feed channel (2) with the clamping handle (1) raised.
3. Take the bowl (4), basket assembly (5), cover (2) and fruit plunger (3) unit to wash
them in clean water.
Cleaning:
Handle the basket assembly (5) carefully so as not to put it out of shape
thus preventing the machine from working properly.
To clean the basket assembly ( 5), the use of a non-abrasive brush is
recommended to clean the filter sieve holes and the grater teeth properly.
Cleaning will be easier if you do not wait for the food remains to dry in the
bowl, basket and cover.
Precautions and risks:
During preparation, the level in the pulp container (6) should be
monitored to prevent the cover pulp outlet (2) from clogging. Such clogging
could result in an imbalance in the basket assembly (5) and thus a risk of
damaging the machine.
The quantity of products to be processed before reaching the container (6) maximum
filling varies depending on the products being processed. As an indication it corresponds
to approximately 10 kilograms of apples and approximately 6 kilograms of carrots.
If during preparation an imbalance should occur well before the pulp container is full, it is
sometimes appropriate to continue adding food for the imbalance to be cleared.
If however it should persist, the machine should be stopped and the basket assembly (5)
cleaned. Certain products have the ability to clog or block the sieve holes, in which case
the basket assembly (5) will need to be cleaned more frequently.
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HOW TO STOP THE MACHINE
The machine can be stopped in several ways:
•by using the On / Off switch (11),
•by operating the bowl (4) cover (2) clamping handle (1)
•by unplugging the mains cord plug (10)
CHANGING PRODUCTS DURING JUICE PRODUCTION AND CLEANING IN
PLACE
You can change from carrots then to apples to prepare an apple/carrot juice
You can either mix the fruits and vegetables to prepare the juice required, or change
production from one juice to another but without having to remove and clean the
elements of the machine.
Simply:
1. place a new recipient under the bowl spout,
2. carry out a quick, automatic basket clean. While the basket is turning, introduce
water into the cover channel.
This cleaning can only be contemplated in exceptional cases of small quantities of
different juices for individual glass use.

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SAFETY / MAINTENANCE
COVER AND BOWL PRESENCE SAFETY DEVICE:
For the juice extractor to be able to start, the cover (2) and the bowl (4) must be centered
in position on the bowl centering device (7) and held by the clamping handle (1).
Putting the clamping handle in the vertical position (up) without the bowl or without the
cover means that the machine cannot be started.
MOTOR OVERLOAD SAFETY FEATURE:
Should the motor become blocked (foreign body, object that is too hard, too much
pressure with the fruit plunger on the products being processed), the On / Off switch (11)
automatically trips to the 0 position.
Correct the problem and press the On / Off switch (11) (position 1).
If the problem persists, switch off the power supply to the machine (unplug the cord from
the mains socket (10)) and call in the maintenance service or contact a SANTOS
approved dealer.
MOTOR OVERHEATING SAFETY FEATURE:
If the motor overheats, the On / Off switch (11) automatically trips to the 0 position. Wait
for the motor to cool (15 to 30 minutes), then push the On / Off switch (11) (position 1).
If the problem persists, switch off the power supply to the machine (unplug the cord from
the mains socket (10)) and call in the maintenance service or contact a SANTOS
approved dealer.
TOOL ACCESS SAFETY FEATURE:
The juice extractor can only be started if the cover and bowl are positioned correctly on
the motor unit (7) and the clamping handle is in the closed and locked position.
Releasing the cover (2) clamping handle (1) results in the machine stopping and the
immobilization of the rotating elements in less than 3 seconds.
Re-starting the juice extractor requires specific operation of the On / Off switch (11) again
(position 1).
A cut in the mains power supply results in the On / Off switch (11) stopping (position 0).
MAINTENANCE
Before carrying out any work on the juice extractor, the machine must in all
cases be unplugged from the mains power supply and the motor start
capacitor discharged:
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Discharging the capacitor:
Use a screwdriver with insulated handle to touch the 2 connectors on the capacitor
(13). The appearance of an electric arc shows that the capacitor has discharged.
Spare Parts :
IMPORTANT:Use of spare parts other than certified original
SANTOS parts is prohibited
This machine requires no particular maintenance because the bearings are lubricated for
life.
Work may however be required to change parts subject to wear such as the electrical
components like the start capacitor and the start relay. In this case, refer to the list of
components suitable for your machine depending on its operating voltage, (to be found
on the warranty sheet supplied with the machine, and on the rating plate underneath the
machine).
The grater (14) and to a lesser extent the basket assembly (5) can be considered as
parts subject to wear.
For the machine to operate properly, it is recommended that a check is also made that
the locking membrane (15) is in good condition, in particular the absence of any signs of
tearing.
Also check that the rubber drive sprockets are in good condition (17), in particular the
absence of any signs of wrenching.
For all spare part orders (see references in the exploded view at the end
of the manual), state the type, the appliance serial number and the
electrical specifications recorded under the appliance.
UPKEEP:
Neither a hose nor a pressure hose should be used for cleaning
•After use, clean the basket assembly, bowl, cover, pulp container, plunger and
bowl centering device in clean water or with a dish washing detergent product
designed for this purpose. Then rinse and dry. Do not use abrasive products or
pads to clean the basket assembly.
•The base and the motor unit trim should be cleaned with a soft, damp sponge and
then dried.
CARE: For easier cleaning, do not leave food remains to dry in the bowl (4),
the basket assembly (5), the cover (2), or the fruit plunger (3).
It is recommended that all these parts of the machine are cleaned
immediately after the work is finished.
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