SANY SSR260C-8 Guide

Single Drum Roller
Safety, Operation & Maintenance Manual
SSR260C-8
Quality Changes the World

Find manuals at https://best-manuals.com

Font-Arial Bold Size:30pt
Font-Arial Size:12pt
Font-Arial Size:12pt
Font-Arial bold Size:18pt
SSR260 Single Drum Roller
Safety, Operation & Maintenance Manual
SSR260
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do can cause serious injury, death or property damage. Keep this manual
with the machine for reading and future reference.
WARNING
线粗：1pt
Find manuals at https://best-manuals.com

Font-Arial Size:12pt
SSR260
© 2019 by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except for normal operation of the machine as
described herein. All information included within this publication was accurate
at the time of publication. Product improvements, revisions, etc., may result in
differences between your machine and what is presented here. Sany Group assumes no
liability. For more information, contact Sany Group.
Sany Group
Sany Automobile Manufacturing CO.，LTD
Sany Industry town
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanygroup.com
Tel: [phone]
Font-Arial Size:12pt
Font-Arial Size:12pt
Line：1pt
公司名称和地址写各自事业部，电话、传真、邮箱统一用以下三一海外联系方式
Scan here to download the GCP APP
APP for Android &iOS
Find manuals at https://best-manuals.com

Responsibility
SSR260
RESPONSIBILITY
•Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they
operate and maintain the roller.
•Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
SPECIFIC DECLARATION
The single drum roller is designed for compaction operation. Any other use or any operation
beyond the specied working range is not authorized use. Sany expressly bears no liability for
any consequence due to any unauthorized use.
Information on this manual is used to guide qualied operators to operate and maintain rollers
correctly. Sany expressly bears no liability for any consequence due to any use not observing the
information on this manual.
It is forbidden to convert the roller without authorization.Sany expressly bears no liability for
any consequence. When crack or electrical malfunction on the roller occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, Sany shall not bear any liability.
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage or
accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the roller, and observe related regulations
on Users' guide supplied from their manufacturer.
Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
Sany cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules of the countries may be stricter. If they differ from the regulations on this manual,
observe the stricter one.
Duty of Sany
• Be responsible for providing qualified products and correct documents
•Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
•Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
Find manuals at https://best-manuals.com

SSR260
Responsibility
• Periodically check related personnel's safety consciousness during working.
• If any fault which will lead to unsafety occurs, stop the roller immediately.
• If necessary Sany service personnel have the right to check the roller for safety.
• Besides check items regulated by Sany, observe local laws and regulations to check the
roller.
•Ensure timely maintenance and repair on the roller.
• Carefully plan the use of the roller.
Duty of all working personnel
• If there is any abnormal symptom which may cause abnormal working of the roller or potential
hazard, report to your leader. If possible, correct fault in time.
• All personnel working around the roller must observe all warning signals and take care of their
own and others' safety.
•All personnel should know their working tasks and procedures.
• Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
•Ensure the operators are trained and fully understand the Safety, Operation and Maintenance
Manual supplied by Sany. Ensure they are in physical fitness and have the certification of
operation. Otherwise, it is forbidden to operate the roller.
•Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the roller.
•Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
•Ensure assistant workers can identify the model and working condition to choose a proper
roller.
•Publicize safety consciousness to working personnel, and make them aware of safety
precations and their related responsibilities.
Find manuals at https://best-manuals.com

SSR260
Table of Contents
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on using the documentation 1-2
1.2.2 Documentation storage 1-2
1.2.3 Organization of this manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safty 1-3
1.2.3.3 System functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-4
1.2.3.7 Technical specifications 1-4
1.3 Your SANY Equipment 1-4
1.3.1 Equipment directions 1-4
1.3.2 Breaking in a new equipment 1-4
1.3.3 Equipment information 1-5
1.3.4 Serial number and distributor information 1-6
1.4 Contact Information 1-7
2 Safety
2.1 General 2-1
2.1.1 Intended use 2-3
2.1.2 Unintended use 2-3
2.1.3 Qualifications of operators and maintainers 2-3
2.1.4 Unauthorized modification 2-4
2.2 Safety Message 2-4
2.2.1 Safety message introduction 2-4
2.2.2 Safety message locations 2-5
2.2.3 Signal words 2-6
2.2.4 An example of signal words 2-6
2.2.5 Safety decals 2-7
2.2.5.1 Safety words 2-7
2.2.5.2 Safety symbols 2-7
2.3 General Precautions 2-11
I
Table of Contents
Find manuals at https://best-manuals.com

Table of Contents
SSR260
2.3.1 Safety rules 2-11
2.3.2 Abnormal case 2-11
2.3.3 Safety devices 2-11
2.3.4 Protective measures for personal safety 2-12
2.3.5 Precautions against emergency 2-13
2.3.5.1 Use the emergency stopping button correctly 2-13
2.3.5.2 Evacuation in fire accident 2-14
2.3.5.3 Touching high-voltage lines 2-14
2.3.5.4 Falling object protection 2-15
2.4 Precautions During Operation 2-15
2.4.1 Safe starting 2-15
2.4.1.1 Safe mounting 2-15
2.4.1.2 Seat adjusting 2-15
2.4.1.3 Seat belt 2-16
2.4.1.4 Before starting the engine 2-16
2.4.1.5 Engine starting 2-17
2.4.1.6 After starting the engine 2-18
2.4.2 Safety operation 2-19
2.4.2.1 Surveying the worksite in advance 2-19
2.4.2.2 Before operation 2-20
2.4.2.3 Safe traveling 2-21
2.4.2.4 Safe turning 2-24
2.4.2.5 Safe vibrating 2-24
2.4.3 Safe parking 2-25
2.4.3.1 Requirements for parking area 2-25
2.4.3.2 Parking rules 2-25
2.5 Maintenance Precautions 2-26
2.5.1 Basic rules 2-26
2.5.2 Lockout/Tagout procedures 2-26
2.5.3 Working area preparation 2-27
2.5.4 Washing the equipment 2-28
2.5.5 Self-preparation 2-28
2.5.6 Proper tool 2-29
2.5.7 Maintenance with engine running 2-29
2.5.8 Working under the roller 2-30
2.5.9 Working in noisy environment 2-31
2.5.10 Removing paint before welding or heating 2-31
2.5.11 Correct welding 2-31
II
Find manuals at https://best-manuals.com

SSR260
Table of Contents
2.5.12 No heating beside hydraulic pipeline 2-32
2.5.13 No heating the pipes with combustible liquid 2-33
2.5.14 Correctly operating the hydraulic system 2-33
2.5.15 Being aware of high-pressure liquid 2-34
2.5.16 Regularly replacing the rubber hoses 2-35
2.5.17 Avoid scald by high-temperature liquid 2-35
2.5.18 Preventing battery from explosion 2-36
2.5.19 Preventing components from flying out 2-37
2.5.20 Safe storage of parts 2-37
2.5.21 Safe treatment of liquid 2-37
2.5.22 Safe treatment of chemicals 2-38
2.5.23 Proper disposal of wastes 2-38
2.6 Safe Transportation 2-39
2.6.1 Load/Unload the roller 2-39
2.6.2 Transport the roller 2-40
2.6.3 Lift the roller 2-40
3 System Functions
3.1 General Description 3-1
3.1.1 Front frame 3-2
3.1.2 Center articulation frame 3-3
3.1.3 Rear frame 3-3
3.1.4 Rear axle 3-3
3.1.5 Covering part 3-4
3.1.6 Engine 3-4
3.1.7 Vibratory drum 3-4
3.1.8 Control system 3-5
3.2 Control Devices 3-6
3-7
3-7
3-8
3-9
3-10
3-10
3-11
3-11
3-12
3.2.1 Steering wheel
3.2.2 Rear working lamp switch
3.2.3 Parking switch
3.2.4 Front working lamp switch
3.2.5 Throttle control knob
3.2.6 Frequency selection switch
3.2.7 Travel control lever
3.2.8 Display
3.2.9 Ignition switch
3.2.10 Gear selection switch 3-13
III
Find manuals at https://best-manuals.com

Table of Contents
SSR260
3-14
3-15
3-15
3-16
3-16
3-17
3-17
3-18
3-21
3.2.11 Emergency stop button
3.2.12 Turning lamp switch
3.2.13 Engine fault indicator
3.2.14 Horn button
3.2.15 Master switch of power supply
3.2.16 Driver's seat
3.2.17 Cab lamp switch
3.2.18 A/C control panel (if any)
3.2.19 Radio control panel
3.3 Monitoring Device 3-23
IV
3.4 Other Functions 3-
3-
3-
3-
3.4.1 Lifting points of the roller
3.4.2 Lifting points of the cab
3.4.3 Fixing points of the roller
3.4.4 Rearview mirrors
4 Operation
4.1 Checking before Starting the Engine
4-1 4.1.1 Inspection (walk-around)
4.1.2 Inspection before starting 4-2
4-2
4-3
4-3
4-4
4-5
4-5
4-6
4-6
4-6
4.1.2.1 Check the engine oil level
4.1.2.2 Check the coolant level of the engine
4.1.2.3 Check the oil water separator
4.1.2.4 Check the hydraulic oil level
4.1.2.5 Check the washer
4.1.2.6 Check the air filter
4.1.2.7 Check the tyre pressure
4.1.2.8 Check the position of limit plate
4.1.2.9 Check the vibratory drum and dampers
4.1.2.10 Check the electric wires 4-7
4-7
4-7
4-7
4.2 Adjustments Prior to Startup
4.2.1 Seat adjustment
4.2.2 Rearview mirror adjustment
4.3 Equipments Checking Prior to Startup 4-8

1
Find manuals at https://best-manuals.com

4.8 Compaction )UHTXHQF\DQG6ZLWFKLQJ
SSR260
Table of Contents
V
4-8
4-9
4-10
4-11
4-11
4.3.1 Electrify the control system
4.3.2 Check the fuel level
4.3.3 Check the traveling control lever
4.3.4 Check the emergency stopping button
4.3.5 Check the hand brake switch
4.3.6 Check the switches 4-11
4.4 Engine starting 4-13
4-13 4.4.1 Normal start
4.4.2 Jump-start
4.4.3 Engine start in cold weather
1
14
4-1
4-17
4.5 After Engine Starting
4.6 Test Running
4.7 Travel Operation 4-18
4-18
4-19
4-19
4.7.1 Travel forward
4.7.2 Travel backward
4.7.3 Make turning
4.7.4 Switching the speed gear 4-19
4-20
4.8.1 +LJKIUHTXHQF\ 4-20
4.8.2 /RZIUHTXHQF\ 4-2
4-21
4.8.3 &ompacting frequencyVZLWFKLQJ
4.8.4 )UHTXHQF\ VHOHFWLRQEDVHGRQ road condition 4-2
4.9 Parking Operation 4-2
4-2 4.9.1 Service brake
4.9.2 Parking brake 4-2
4-2
4-2
4.9.3 Emergency brake
4.10 Check after Each Work Day
4.11 Correct Driving According to the Road Condition 4-2
4-2 4.11.1 Working near ditch edge and road shoulder
4.11.2 Working near buildings vulnerable to vibration 4-2

Table of Contents
SSR260
VI
4-2
4-
4.11.3 Working on the slope
4-
4-
4-
4.13.1 Transport vehicle
4.13.2 Using a slope
4.13.3 Shipping 4-3
4-34.13.3.1 Container shipping
4.13.3.2 Non-container shipping
5 Maintenance
5.1 0DLQWHQDQFH,QIRUPDWLRQ
3
5-1
5-1
5-2
5-2
5.1.1 Notes on maintenance
5.1.2 1RWHVRQHQJLQHSHUIRUPDQFH
5.1.3 1RWHVRQIXHOV\VWHP
5.1.4 Notes on hydraulic system
5-35.2 5HTXLUHPHQWVRQ8VHRI2LO)OXLG
5-3
5-3
5-4
5-
5-5
5-5
5.2.1 Engine oil
5.2. Fuel
5.2. /XEULFDQW
5.2. *UHDVH
5.2.Coolant
5-
5-5.3 Test Run Instructions
5.4 Maintenance 5-
5-5.4.1 Routine maintenance
5.4.2 Regular maintenance 5-
5-
5-
5-
5-1
5-1
5.4.2.1 Every 50 service hours
5.4.2.2 Every 100 service hours
5.4.2.3 Every 250 service hours
5.4.2.4 Every 500 service hours
5.4.2.5 Every 1000 service hours
5.4.2.6 Replacing intervals for key parts 5-1
5-15.4.3 Maintenance for long-time stored roller
5.4.4 Maintenance for the engine 5-1
5.4.4.1 Engine oil - check/refill/change 5-1
:RUNLQJ/DPSV
7UDQVSRUWDWLRQ
5.2 ,QWURGXFWLRQRIIXQFWLRQDORLOIOXLG
2LOIOXLGVHOHFWLRQ
5-1

SSR260
Table of Contents
VII
5-
5-
5-
5-
5-
5-2
5-2
5-2
5-
5.4.4.2 Change the engine oil filter
5.4.4.3 Fuel - check/refill/change
5.4.4.4 Oil water separator - check/oil draining/exhaust
5.4.4.5 Change the oil water separator
5.4.4.6 Change the IXHOILOWHU
5.4.4.7 Clean the radiator
5.4.4.8 Change the coolant
5.4.4.9 V-belt - check/tension/replace
5.4.4.10 Change the air filter
5.4.4.11 Change engine base mounts 5-
5-
5-
5-3
5.4.5 Maintenance for hydraulic system
5.4.5.1 Hydraulic oil - check/refill/change
5.4.5.2 Change the hydraulic oil filter
5.4.6 Maintain the A/C 5-3
5-3
5-3
5.4.6.1 Instructions for using the A/C
5.4.6.2 Maintaining intervals for the A/C
5.4.6.3 V-belt for compressor - check/tension/replace 5-
5.4.7 Maintaining the electric system 5-
5-
5-
5.4.7.1 Maintaining the batteries
5.4.7.2 Maintaining the electric box
5.4.7.3 Maintaining the fuse 5-
5.4.8 Maintaining the vibratory drum 5-4
5-4
5-4
5.4.8.1 Maintaining the reducer
5.4.8.2 Change lubricant in vibration excitation chamber
5.4.8.3 Maintaining the dampers 5-4
5-45.4.9 Maintaining the rear axle
5.4.10 Maintaining the brake 5-4
5-4
5-4
5.4.10.1 Check the clearance of the brake disc
5.4.10.2 Adjust the clearance of the brake disc
5.4.10.3 Release the brake manually 5-
5-
5-1
5-
5.4.11 Filling the windshield washing fluid
5.4.12 Adjust the mud scraper
5.4.13 Check the bolts
5.4.14 Add/ drain oil for reducer
5.5 Repair 5-
5.5.1 General 5-
5-
5.5.1.1 Basic principle
5.5.1.2 Basic maintenance methods 5-
5-3

Table of Contents
SSR260
VIII
5-
5-
5.5.2 Vibratory drum disassembly
5.5.3 Replace the oil cylinder
5.5.4 Maintaining the tyre 5-
5-
5-6
5.5..1 Removing the tyre
5.5..2 Fitting the tyre
5.5..3 Inflating the tyre
6 Troubleshooting
6.1 Mechanical Parts
6
1
6-1
6-3
6-4
6.1.1 Engine
6.1.2 Vibratory drum
6.1.3 Traveling system
6.1.4 Brake 6-5
6.2 Typical Hydraulic Elements 6-6
6-6
6-10
6-12
6-16
6-20
6-25
6-26
6.2.1 Axial plunger pump
6.2.2 Axial plunger motor
6.2.3 Change valve
6.2.4 Overflow valve
6.2.5 Steering cylinder
6.2.6 Oil filter
6.2.7 Sealing elements
6.2.8 Hydraulic steering gear 6-28
6.3 Electrical Parts 6-30
6-30
6-32
6-33
6.3.1 Basic electrical system
6.3.2 Electrical system of working devices
6.3.3 Fuses
6.3.4 Radio 6-34
6.4 Air Conditioning System 6-35
6-35
6-36
6-38
6-39
6.4.1 System with poor refrigeration
6.4.2 Insufficient system refrigeration
6.4.3 Abnormal noise caused by refrigerating system
6.4.4 Air heating device fault
6.4.5 Other faults 6-39
6-41
7-1
6.5 Troubleshooting Examples
7. Specification
7.1 Dimension of the Equipment
7.2 Specifications of the Equipment 7-2

SSR260
Introduction
Introduction
1-1
1 Introduction
1.1 Overview
1.2 Your Documentation Package 1-2
1-2
1-2
1.2.1 Recommendations on using the documentation
1.2.2 Documentation storage
1.2.3 Organization of this manual 1-2
1-3
1-3
1-3
1-3
1-3
1-4
1.2.3.1 Introduction
1.2.3.2 Safty
1.2.3.3 System functions
1.2.3.4 Operation
1.2.3.5 Maintenance
1.2.3.6 Troubleshooting
1.2.3.7 Technical specifications 1-4
1.3 Your SANY Equipment 1-4
1-4
1-4
1-5
1.3.1 Equipment directions
1.3.2 Breaking in a new equipment
1.3.3 Equipment information
1.3.4 Serial number and distributor information 1-6
1.4 Contact Information 1-7

Read and understand all safety
precautions and instructions in this
manual before reading any other
manuals provided with this roller and
before operating or servicing the roller.
Failure to do this can cause property
damage,personal injury or death.
WARNING

SSR260
Introduction
1 INTRODUCTION
1.1 Overview
• SANY-built equipment offers high-quality
performance and excellent after-sales
service support.
• SANY-built equipment is widely used
throughout the industry for various types of
applications.
• SANY is a leading manufacturer of heavy
construction equipment worldwide.
This operator’s manual provides safety,
operation, maintenance, troubleshooting and
technical specifications. In order to properly
use your equipment, it is important to read
and understand this manual before using the
equipment.
Items addressed in this manual are designed
to help you:
• Understand the structure and performance
of your equipment.
• Reduce improper operation and point out
possible hazardous situations when using
equipment.
• Increase equipment efficiency during
operation.
• Prolong the service life of your equipment.
• Reduce maintenance costs.
Always keep this manual nearby and have all
personnel involved with any work operations
read it periodically. If this manual should
become damaged or lost and cannot be read, it
is advised to request a replacement copy from
your SANY distributor as soon as possible.
If you sell the equipment, be sure to give this
manual to the new owner.
Continuing improvements in the design can
lead to changes in detail which may not
be reflected in this manual. Always consult
your SANY distributor for the latest available
information on your equipment or if you have
1-1
Fig.1-1

Introduction
SSR260
questions regarding information in this manual.
1.2 Your Documentation Package
The documentation includes:
• Operation and Maintenance Manual.
• Parts Book– including the Parts List and
the drawings needed when ordering parts.
If the Parts Book is not attached with the
equipment, contact SANY.
1.2.1 Recommendations on using the
documentation
• The documents only apply to this
equipment, and should not be used with
any other equipments.
• Ensure that the documents are complete
and up to date.
• Put all data in a folder (if including leaflets)
• Print and replace the lost, damaged and
blotted pages.
• Add the latest SANY data in time and
destroy the inapplicable old documents.
1.2.2 Documentation storage
Always keep the operator manual with the
equipment in the operator cab.
The Parts Book is best left either shelved in
the workshop area or office. It should always
be available to the maintenance and service
personnel as required.
1.2.3 Organization of this manual
This operator's manual covers operation and
maintenance of your equipment. Get familiar
with it before performing any operations.
Put this manual within easy reach for
your reference and replace it if it is lost or
damaged. Due to improvement and updating
1-2

SSR260
Introduction
of products, some information may differ from
your equipment. If you have any question on
the use and maintenance of your equipment,
contact your SANY distributor.
1.2.3.1 Introduction
This section provides an overview of what is
covered in the rest of this manual, including
equipment label information and SANY contact
information.
1.2.3.2 Safety
This section covers basic safety information
relating to this equipment. Make sure you fully
understand all the precautions described in this
manual and the safety labels on the equipment
before operating or maintaining this equipment.
Failure to do so may result in serious injury or
death.
1.2.3.3 System functions
This section provides an overview of all the
controls and prompt & operating systems on
your equipment. Only when you are familiar
with all systems, can you operate and maintain
the equipment safely.
1.2.3.4 Operation
This section provides the basic operating
procedures for the equipment. It is important to
study and become familiar with all procedures
before performing any operations with the
equipment.
1.2.3.5 Maintenance
This section provides all general maintenance
and repair procedures. It is important to study
and become familiar with all the maintenance
and repair procedures before performing
any maintenance or repair operations on the
equipment.
1-3

Introduction
SSR260
1.2.3.6 Troubleshooting
This section includes common malfunctions
and fault diagnostic procedures for the
operating system of this single drum vibratory
roller. The basic troubleshooting methods for
mechanical, hydraulic and electrical systems
are included.
1.2.3.7 Technical specification
This section provides the general information
about this equipment. Some information may
change as design modification
1.3 Your SANY Equipment
1.3.1 Equipment directions
(A) Front
(B) Back
(C) Left
(D) Right
1.3.2 Breaking in a new equipment
Your equipment has been well adjusted
and tested before delivery. However, initial
operation on the equipment in severe
conditions will seriously affect the performance
or reduce the service life of the equipment.
Thus SANY recommends you to perform 100-
hour test run before putting the equipment into
1-4
A
B
CD
Fig.1-2