SANY SSR150C-8 Guide

Quality Changes the World
Single Drum Roller
Safety, Operation & Maintenance Manual
SSR150C-8

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SSR150 Series
Single Drum Roller
Safety, Operation & Maintenance Manual
Font-Arial Size:12pt
SSR150 Series Single Drum Roller
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do so can cause serious injury, death or property damage. Keep this
manual with the machine for reading and future reference.
WARNING
线粗：1pt
Safety, Operation and Maintenance Manual- January 2019
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Sany Group
SANY Automobile Manufacturing CO., LTD
Sany Industry Zone,
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanyglobal.com
Tel: 0086-
4006098318
al Size:12pt
Font-Arial Size:12pt
Font-Arial Size:12pt
SSR150 Series Single Drum Roller
Safety, Operation and Maintenance Manual- January 2019
APP for Android & iOS
© 2019by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except during normal operation of the machine as
described herein. All information included within this publication was accurate
at the time of publication. Product improvements, revisions, etc., may result in
differences between your machine and what is presented here. Sany Group assumes no
liability. For more information, contact Sany Group.
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0 Series Single Drum Roller15SSR Responsibility
January 2019Safety, Operation & Maintenance Manual -
Duty of Sany
• Be responsible for providing qualied products and correct documents.
• Fulll their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
•Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
•Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they
operate and maintain the roller.
•Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
The single drum roller is designed for compaction operation. Any other use or any operation
beyond the specied working range is not authorized use. Sany expressly bears no liability for
any consequence due to any unauthorized use.
SPECIFIC DECLARATION
RESPONSIBILITY
It is forbidden to convert the roller without authorization.Sany expressly bears no liability for
any consequence. When crack or electrical malfunction on the roller occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, Sany shall not bear any liability.
Information on this manual is used to guide qualied operators to operate and maintain rollers
correctly. Sany expressly bears no liability for any consequence due to any use not observing the
information on this manual.
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage or
accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the roller, and observe related regulations
on Users' guide supplied from their manufacturer.
Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
Sany cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules of the countries may be stricter. If they differ from the regulations on this manual,
observe the stricter one.
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Responsibility SSR150 Series Single Drum Roller
Safety, Operation & Maintenance Manual - January 2019
• Periodically check related personnel's safety consciousness during working.
•If any fault which will lead to unsafety occurs, stop the roller immediately.
• If necessary Sany service personnel have the right to check the roller for safety.
•Besides check items regulated by Sany, observe local laws and regulations to check the
roller.
•Ensure timely maintenance and repair on the roller.
•Carefully plan the use of the roller.
Duty of all working personnel
• If there is any abnormal symptom which may cause abnormal working of the roller or potential
hazard, report to your leader. If possible, correct fault in time.
•All personnel working around the roller must observe all warning signals and take care of their
own and others' safety.
• All personnel should know their working tasks and procedures.
•Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
•Ensure the operators are trained and fully understand the Safety, Operation and Maintenance
Manual supplied by Sany. Ensure they are in physical fitness and have the certification of
operation. Otherwise, it is forbidden to operate the roller.
•Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the roller.
•Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
•Ensure assistant workers can identify the model and working condition to choose a proper
roller.
•Publicize safety consciousness to working personnel, and make them aware of safety
precations and their related responsibilities.
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Table of Contents
SSR150 Series Single Drum Roller
Safety, Operation & Maintenance Manual - January 2019
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safty 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-3
1.2.3.7 Technical Specications 1-4
1.3 Your SANY Equipment 1-4
1.3.1 Equipment Directions 1-4
1.3.2 Breaking in a New Equipment 1-4
1.3.3 Equipment Information 1-5
1.3.4 Serial Number and Distributor Information 1-6
1.4 Contact Information 1-7
2 Safety
2.1 General 2-1
2.1.1 Intended Use 2-3
2.1.2 Unintended Use 2-3
2.1.3 Qualications of Operators and Maintainers 2-3
2.1.4 Unauthorized Modication 2-4
2.2 Safety Message 2-4
2.2.1 Safety Message Introduction 2-4
2.2.2 Safety Message Locations 2-5
2.2.3 Signal Words 2-6
2.2.4 An Example of Signal Words 2-6
2.2.5 Safety Decals 2-7
2.2.5.1 Safety Words 2-7
I
Table of Contents
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Table of Contents SSR150 Series Single Drum Roller
Safety, Operation & Maintenance Manual - January 2019
2.2.5.2 Safety Symbols 2-7
2.3 General Precautions 2-11
2.3.1 Safety Rules 2-11
2.3.2 Abnormal Case 2-11
2.3.3 Safety Devices 2-11
2.3.4 Protective Measures for Personal Safety 2-12
2.3.5 Precautions against Emergency 2-13
2.3.5.1 Use the Emergency Stop Switch Correctly 2-13
2.3.5.2 Evacuation in Fire Accident 2-14
2.3.5.3 Touching High-voltage Lines 2-14
2.3.5.4 Falling Object Protection 2-15
2.4 Precautions During Operation 2-15
2.4.1 Safe Starting 2-15
2.4.1.1 Safe Mounting 2-15
2.4.1.2 Seat Adjusting 2-15
2.4.1.3 Seat Belt 2-16
2.4.1.4 Before Starting the Engine 2-16
2.4.1.5 Engine Starting 2-17
2.4.1.6 After Starting the Engine 2-18
2.4.2 Safety Operation 2-19
2.4.2.1 Surveying the Worksite in Advance 2-19
2.4.2.2 Before Operation 2-20
2.4.2.3 Safe Traveling 2-21
2.4.2.4 Safe Turning 2-24
2.4.2.5 Safe Vibrating 2-24
2.4.3 Safe Parking 2-25
2.4.3.1 Requirements for Parking Area 2-25
2.4.3.2 Parking Rules 2-25
2.5 Maintenance Precautions 2-26
2.5.1 Basic Rules 2-26
2.5.2 Lockout/Tagout Procedures 2-26
2.5.3 Working Area Preparation 2-27
2.5.4 Washing the Equipment 2-28
2.5.5 Self-preparation 2-28
2.5.6 Proper Tool 2-29
2.5.7 Maintenance with Engine Running 2-29
2.5.8 Working under the Roller 2-30
II
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Table of Contents
SSR150 Series Single Drum Roller
Safety, Operation & Maintenance Manual - January 2019
2.5.9 Working in Noisy Environment 2-31
2.5.10 Removing Paint before Welding or Heating 2-31
2.5.11 Correct Welding 2-31
2.5.12 No Heating beside Hydraulic Pipeline 2-32
2.5.13 No Heating the Pipes with Combustible Liquid 2-33
2.5.14 Correctly Operating the Hydraulic System 2-33
2.5.15 Being Aware of High-pressure Liquid 2-34
2.5.16 Regularly Replacing the Rubber Hoses 2-35
2.5.17 Avoid Scald by High-temperature Liquid 2-35
2.5.18 Preventing Battery from Explosion 2-36
2.5.19 Preventing Components from Flying out 2-37
2.5.20 Safe Storage of Parts 2-37
2.5.21 Safe Treatment of Liquid 2-37
2.5.22 Safe Treatment of Chemicals 2-38
2.5.23 Proper Disposal of Wastes 2-38
2.6 Safe Transportation 2-39
2.6.1 Load/Unload the Roller 2-39
2.6.2 Transport the Roller 2-40
2.6.3 Lift the Roller 2-40
3 System functions
3.1 General 3-1
3.2 Control Console 3-2
4 Operation
4.1 Check before Starting the Engine 4-1
4.1.1 Inspection (walk-around) 4-1
4.1.2 Inspection before Starting 4-1
4.1.2.1 Check the Engine Oil Level 4-1
4.1.2.2 Check the Coolant Level of the Engine 4-2
4.1.2.3 Check the Oil Water Separator 4-2
4.1.2.4 Check the Hydraulic Oil Level 4-2
4.1.2.5 Check the Washer 4-3
4.1.2.6 Check the Air Filter 4-4
4.1.2.7 Check the Tire Pressure 4-4
4.1.2.8 Check the Position of Limit Plate 4-4
4.1.2.9 Check the Vibratory Drum and Dampers 4-5
III
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Table of Contents SSR150 Series Single Drum Roller
Safety, Operation & Maintenance Manual - January 2019
4-5
4-6
4-6
4.1.2.10 Check the Cables
4.2 Adjustments Prior to Startup
4.2.1 Seat Adjustment
4.2.2 Rearview mirror adjustment
4.3 Equipments Check Prior to Startup
4-6
4.3.1 Power on the Control System 4-7
4.3.2 Check the Fuel Level 4-8
4.3.3 Check the Propel Control Lever 4-9
4.3.4 Check the Emergency Stop Switch 4-9
4.3.5 Check the Park Brake Switch 4-10
4.3.6 Check the Switches 4-10
4.4 Engine Starting 4-11
4.4.1 Normal Start 4-11
4.4.2 Jump-start 4-11
4.4.3 Engine Start in Cold Weather (optional) 4-11
4.5 After Engine Starting 4-12
4.6 Test Running 4-13
4.7 Travel Operation 4-13
4.7.1 Travel forward 4-13
4.8 Vibration Operation 4-14
4.9 Parking Operation 4-15
4.9.1 Service Brake 4-15
4.9.2 Park Brake 4-15
4.9.3 Emergency Brake 4-16
4.10 Correct Driving According to the Road Condition 4-17
4.10.1 Working near Ditch Edge and Road Shoulder 4-17
4.10.2 Working near Buildings Vulnerable to Vibration 4-17
4.10.3 Working on the Slope 4-18
4.11 Check after Each Work Day 4-19
4.12 Transportation 4-19
4.12.1 Transport Vehicle 4-19
4.12.2 Using a Slope 4-19
4.12.3 Shipping 4-21
4-21
4.12.3.1 Container Shipping
4.12.3.2 Non-container Shipping 4-25
5. Maintenance
5.1 Maintenance Information 5-1
IV
4-7
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