SANY SPR260C-8 Guide

Quality Changes the World
Pneumatic Tire Roller
Safety, Operation & Maintenance Manual
SPR260C-8
SPR300C-8

Find manuals at https://best-manuals.com

Font-Arial Size:12pt
SPR260/300 Series
Pneumatic Tire Roller
Safety, Operation & Maintenance Manual
SPR260/300 Series Pneumatic Tire Roller
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do so can cause serious injury, death or property damage. Keep this
manual with the machine for reading and future reference.
WARNING
Safety, Operation and Maintenance Manual- October 2018
Find manuals at https://best-manuals.com

SPR260/300 Series Pneumatic Tire Roller
© 2018by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except for normal operation of the machine as
described herein. All information included within this publication was accurate
at the time of publication. Product improvements, revisions, etc., may result in
differences between your machine and what is presented here. Sany Group assumes no
liability. For more information, contact Sany Group.
Sany Group
Sany Automobile Manufacturing CO., LTD
Sany Industry Zone,
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanyglobal.com
Service Hotline: [phone]
8rial Size:12pt
Font-Arial Size:12pt
Safety, Operation & Maintenance Manual - October 2018
Scan here to download the Service Cloud APP
Android iOS
Find manuals at https://best-manuals.com

Responsibility
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Safety, Operation & Maintenance Manual - October 2018
RESPONSIBILITY
SPECIFIC DECLARATION
Pneumatic tire roller is used to compact sand soil and sand gravel in the construction of roads
and foundations, which is suitable for most types of road construction, airelds, dam construction
and harbor projects. Any other use or any operation beyond the specied working range is not
authorized use. SANY expressly bears no liability for any consequence due to any unauthorized
use.
Information in this manual is used to guide qualified operators to operate and maintain rollers
correctly. SANY expressly bears no liability for any consequence due to any use not observing
the information in this manual.
It is forbidden to convert the roller without authorization. SANY expressly bears no liability for
any consequence. When crack or electrical malfunction on the roller occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, SANY shall not bear any liability.
Use genuine spare parts from SANY. SANY expressly bears no liability for any machine damage
or accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the roller, and observe related regulations in
Users' guide supplied from their manufacturer.
SANY expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
SANY cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules of the countries may be stricter. If they differ from the regulations in this manual,
observe the stricter one.
Duty of SANY
• Be responsible for providing qualied products and correct documents.
• Fulll their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
•Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
•Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Safety, Operation and Maintenance Manual, can
they operate and maintain the roller.
•Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
Find manuals at https://best-manuals.com

SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Responsibility
Safety, Operation & Maintenance Manual - October 2018
• Periodically check related personnel's safety consciousness during working.
•If any fault which will lead to unsafety occurs, stop the roller immediately.
• If necessary SANY service personnel have the right to check the roller for safety.
•Besides check items regulated by SANY, observe local laws and regulations to check the
roller.
•Ensure timely maintenance and repair on the roller.
•Carefully plan the use of the roller.
Duty of all working personnel
• If there is any abnormal symptom which may cause abnormal working of the roller or potential
hazard, report to your leader. If possible, correct fault in time.
•All personnel working around the roller must observe all warning signals and take care of their
own and others' safety.
• All personnel should know their working tasks and procedures.
•Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
•Ensure the operators are trained and fully understand the Safety, Operation and Maintenance
Manual supplied by SANY. Ensure the operators are in physical fitness and have the
certication of operation. Otherwise, it is forbidden to operate the roller.
•Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the roller.
•Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
•Ensure assistant workers can identify the model and working condition to choose a proper
roller.
•Publicize safety consciousness to working personnel, and make them aware of safety
precations and their related responsibilities.
Find manuals at https://best-manuals.com

Table of Contents
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safety 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-3
1.2.3.7 Specications 1-4
1.3 Your SANY Machine 1-4
1.3.1 Machine Directions 1-4
1.3.2 Breaking in a New Machine 1-5
1.3.3 Machine Information 1-6
1.3.4 Serial Number and Distributor Information 1-7
1.4 Contact Information 1-8
2 Safety
2.1 General 2-1
2.1.1 Intended Use 2-3
2.1.2 Unintended Use 2-3
2.1.3 Qualications of Operators and Maintainers 2-3
2.1.4 Conversions and Alterations to the Machine 2-4
2.2 Safety Message 2-5
2.2.1 Safety Message Introduciton 2-5
2.2.2 Safety Message Locations 2-6
2.2.3 Signal Alerts 2-7
2.2.4 An Example of Signal Alerts 2-7
2.2.5 Safety Decals 2-8
2.3 General Precautions 2-13
2.3.1 Safety Rules 2-13
Ⅰ
Table of Contents
Find manuals at https://best-manuals.com

SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Table of Contents
Safety, Operation & Maintenance Manual - October 2018
2.3.2 Abnormal Case 2-13
2.3.3 Safety Equipment 2-13
2.3.4 Protective Equipment for Personal Safety 2-14
2.3.5 Precautions against Emergency 2-15
2.3.5.1 Correct Use of Emergency Stop Button 2-16
2.3.5.2 Fire Prevention 2-16
2.3.5.3 Evacuation in Fire Accident 2-18
2.3.5.4 Keeping away from Electric Lines 2-19
2.3.5.5 Falling Object Protection 2-20
2.4 Precautions During Operation 2-20
2.4.1 Safe Starting 2-20
2.4.1.1 Safe Mounting 2-20
2.4.1.2 Seat Adjusting 2-20
2.4.1.3 Seat Belt 2-21
2.4.1.4 Before Starting the Engine 2-21
2.4.1.5 Engine Start 2-23
2.4.1.6 After Starting the Engine 2-24
2.4.2 Safe Operation 2-24
2.4.2.1 Surveying the Worksite in Advance 2-24
2.4.2.2 Precautions before Working 2-26
2.4.2.3 Safe Traveling 2-26
2.4.2.4 Safe Working 2-28
2.4.3 Safe Parking 2-29
2.4.3.1 Requirement on Parking Site 2-29
2.4.3.2 Safety Rules for Parking 2-29
2.5 Precautions For Maintenance 2-31
2.5.1 Basic Rules 2-31
2.5.2 Lockout/Tagout Procedures 2-32
2.5.2.1 Locking out of Service 2-32
2.5.2.2 Returning to Service 2-33
2.5.3 Working Area Preparation 2-33
2.5.4 Cleaning the Equipment 2-34
2.5.5 Self-preparation 2-34
2.5.6 Use Tools Correctly 2-35
2.5.7 Maintenance with Engine Running 2-36
2.5.8 Working under the Roller 2-37
2.5.9 Working in Noisy Environment 2-37
Ⅱ
Find manuals at https://best-manuals.com

Table of Contents
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
2.5.10 Removing Paint before Welding or Heating 2-38
2.5.11 Correct Welding 2-38
2.5.12 Do Not Heat beside Hydraulic Pipeline 2-39
2.5.13 Do Not Heat the Pipes with Combustible Liquid 2-40
2.5.14 Correctly Operating the Hydraulic System 2-40
2.5.15 Being Aware of High-pressure Liquid 2-41
2.5.16 Regularly Replacing the Rubber Hoses 2-42
2.5.17 Avoiding Scald by High-temperature Liquid 2-43
2.5.18 Preventing Battery from Explosion 2-44
2.5.19 Preventing Components from Flying out 2-45
2.5.20 Safe Storage of Parts 2-45
2.5.21 Safe Treatment of Liquid 2-45
2.5.22 Safe Treatment of Chemicals 2-46
2.5.23 Appropriate Disposal of Wastes 2-46
2.6 Precautions of Lubricant Selection 2-47
2.7 Safe Transportation 2-47
2.7.1 Load/unload the Roller 2-47
2.7.2 Lift and Tie Down the Roller 2-48
2.7.3 Transport the Roller 2-49
3 System Functions
3.1 General Overview 3-1
3.1.1 Overall Structure 3-2
3.1.2 Main Technical Features 3-2
3.2 Display and Control Console 3-4
3.2.1 Dashboard 3-5
3.2.2 Electrical Control Switches in Cab 3-13
3.2.3 Other Switches 3-17
3.2.4 Display 3-19
3.2.5 A/C 3-34
3.2.6 Radio 3-35
3.3 Safety Protection Device 3-37
4 Operation
4.1 General Notes 4-1
4.2 Check Before Start the Engine 4-1
4.2.1 Inspection (Walk-Around) 4-1
Ⅲ
Find manuals at https://best-manuals.com

SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Table of Contents
Safety, Operation & Maintenance Manual - October 2018
4.2.2 Inspection Before Starting 4-3
4.2.2.1 Check the Engine Oil Level 4-3
4.2.2.2 Check the Oil Water Separator 4-3
4.2.2.3 Check the Fuel Level 4-5
4.2.2.4 Check the Coolant 4-6
4.2.2.5 Check the Hydraulic Oil Level 4-7
4.2.2.6 Check the Air Filter 4-8
4.2.2.7 Check the Engine Air Intake Pipeline 4-9
4.2.2.8 Check the Fuel Filter 4-9
4.2.2.9 Check the Electric Wires 4-10
4.2.2.10 Check the Washer 4-10
4.2.2.11 Other Checks 4-11
4.3 Adjustment Prior to Operation 4-13
4.3.1 Operator Seat 4-13
4.3.2 Rearview Mirror 4-14
4.4 Engine Start-up 4-14
4.4.1 Normal Engine Start-up 4-14
4.4.2 Engine Start-up under Low Temperature 4-16
4.4.3 Jump-start the Engine 4-17
4.5 Inspection After Engine Startup 4-18
4.6 Operation Of Working Devices 4-20
4.6.1 Engine Speed Control 4-20
4.6.2 Traveling Control 4-21
4.6.3 Braking Operation During Traveling 4-23
4.6.3.1 Service Brake 4-23
4.6.3.2 Emergency Brake 4-23
4.6.4 Water spraying system Operation 4-24
4.6.5 Oil spraying system Operation (Optional) 4-28
4.6.5.1 Oil Filling 4-29
4.6.5.2 Oil Spraying 4-31
4.6.5.3 Adjustment 4-33
4.6.6 Auxiliary Equipment Operation 4-34
4.6.6.1 Wiper Operation 4-34
4.6.6.2 Illuminating Lamp Operation 4-36
4.6.6.3 A/C Operation 4-43
4.6.6.4 Radio operation 4-44
4.6.7 Operating the Parking Brake 4-47
Ⅳ
Find manuals at https://best-manuals.com

Table of Contents
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
4.6.8 Shutting Down the Engine And Parking the Machine 4-48
4.7 Equipment Cleanup 4-50
4.8 Transportation 4-51
4.8.1 Transport Vehicle 4-51
4.8.2 Driving on to the Transport Vehicle Independently via a Slope 4-52
4.8.3 Loading and Unloading by a Crane 4-53
4.8.4 Winch Traction 4-53
4.8.5 Shipping 4-54
4.8.5.1 Container Shipping 4-54
4.8.5.2 Non-container Shipping 4-60
5 Maintenance
5.1 General 5-1
5.1.1 Notes on Maintenance 5-1
5.1.2 Notes on Engine Performance 5-1
5.1.3 Notes on Fuel System 5-1
5.1.4 Notes on Hydraulic System 5-2
5.2 Functional Fluids 5-3
5.2.1 Fuel 5-3
5.2.2 Engine Oil 5-3
5.2.2.1 Quality 5-3
5.2.2.2 Viscosity 5-4
5.2.2.3 Change Interval 5-4
5.2.3 Hydraulic Oil 5-5
5.2.4 Coolant 5-5
5.2.5 Grease 5-5
5.5.2.1 Safety, Operation & Maintenance Manual 5-11
5.5.2.2 Operating Functions 5-11
5.5.2.3 Lamps and Horn 5-11
Ⅴ
5.3 Test Run Instructions
5.4 Maintenance
5.5 Daily Maintenance
5.5.1 Clean
5.5.1.1 Roller
5.5.1.2 Air Filter
5.5.2 Check
5.2.6 Requirements of Oil and Fluids
5.2.7 Fuel/lubricant Filling Capacities
5-5
5-8
5-9
5-9
5-10
5-10
5-10
5-11
5-11

SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Table of Contents
Safety, Operation & Maintenance Manual - October 2018
Ⅵ
5.5.2.4 Air Filter 5-12
5.5.2.5 Engine Air Intake Pipeline 5-16
5.5.2.6 Engine Oil Level 5-16
5.5.2.7 Engine Coolant Level 5-16
5.5.2.8 Engine Belt 5-17
5.5.2.9 Compressor V-belt 5-19
5.5.2.10 Crankcase Vent Line 5-20
5.5.2.11 Exhaust Manifold 5-20
5.5.2.12 Mufer 5-21
5.5.2.13 Hydraulic Oil Level 5-21
5.5.2.14 Fuel Level 5-21
5.5.2.15 Electrical System 5-22
5.5.2.16 Oil/water Spraying System 5-24
5.5.2.17 Oil Tank and Oil Lines 5-24
5.5.2.18 Oil Leaks 5-24
5.5.2.19 Tires and Rims 5-25
5.5.2.20 Connections and Tightness 5-25
5.5.2.21 Washer 5-26
5.5.3 Drain-Oil Water Separator 5-26
5.6 Initial 50 Hour Maintenance 5-27
5.6.1 Change-Engine Oil 5-27
5.6.2 Change-Engine Oil Filter 5-30
5.6.3 Change-Fuel Filter 5-31
5.6.4 Change-Oil Water Separator 5-32
5.6.5 Change-Lubricant for Drive Axle 5-33
5.7 Initial 250 Hour Maintenance 5-34
5.7.1 Change-Lubricant for Drive Axle 5-34
5.8 Every 250 Hour/ Three Months Maintenance 5-34
5.8.1 Change 5-35
5.8.1.1 Engine Oil Level 5-35
5.8.1.2 Engine Oil Filter Element 5-35
5.8.1.3 Fuel Filter 5-35
5.8.1.4 Oil Water Separator 5-35
5.8.2 Check/Maintain 5-36
5.8.2.1 Damper 5-36
5.8.2.2 Mud Scraper 5-36
5.9 Every 500 Hour Maintenance 5-37

Table of Contents
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
5.9.1 Replace 5-37
5.9.1.1 Air Filter 5-37
5.9.1.2 Lubricant for Drive Axle 5-37
5.9.1.3 Filter Element for Oil Spraying 5-38
5.9.2 Fill-Lubricant 5-39
5.10 Every 750 Hour/Half Year Maintenance 5-40
5.10.1 Check/Maintain-A/C 5-40
5.10.2 Replace-Oil Water Separator 5-43
5.11 Every 1000 Hour/One Year Maintenance 5-43
5.11.1 Replace 5-44
5.11.1.1 Coolant 5-44
5.11.1.2 Hydraulic Oil 5-45
5.11.1.3 Hydraulic Oil Filter 5-47
5.11.2 Clean 5-48
5.11.2.1 Fuel Tank 5-48
5.11.2.2 Radiator 5-49
5.12 Maintenance for Long-time Storage 5-51
5.12.1 Engine 5-51
5.12.2 Complete Machine 5-52
5.13 Antifreezing Maintenance 5-53
5.14 Check after Maintenance 5-53
6 Troubleshooting
6.1 Diesel Engine 6-1
6.2 Running System 6-4
6.3 Water spraying system 6-5
6.4 Typical Hydraulic Elements 6-6
6.4.1 Axial Plunger Pump 6-6
6.4.2 Axial Plunger Motor 6-8
6.4.3 Change Valve 6-10
6.4.4 Overow Valve 6-12
6.4.5 Steering Cylinder 6-15
6.4.6 Sealing Elements 6-20
6.4.7 Oil Filter 6-20
6.4.8 Hydraulic Steering Gear 6-21
6.4.9 Accumulator 6-23
6.4.10 Cooler 6-24
Ⅶ

SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Table of Contents
Safety, Operation & Maintenance Manual - October 2018
Ⅷ
6.4.11 Other Faults 6-24
6.5 Electrical Parts 6-25
6.5.1 Electrical System 6-25
6.5.2 Fuses 6-27
6.5.3 Radio 6-28
6.6 A/C System 6-29
6.6.1 No Cooling 6-30
6.6.2 Insufcient Cooling 6-30
6.6.3 Abnormal Noise in Cooling System 6-32
6.6.4 Faults of Heating Device 6-33
6.6.5 Other Faults 6-34
7 Specification
7.1 The Specications of The Equipment 7-1
Read and understand all safety
precautions and instructions in this
manual before reading any other manuals
provided with this roller and before
operating or servicing the roller. Failure
to do this can cause property damage,
personal injury or death.
WARNING

Introduction
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safety 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-3
1.2.3.7 Specications 1-4
1.3 Your SANY Machine 1-4
1.3.1 Machine Directions 1-4
1.3.2 Breaking in a New Machine 1-5
1.3.3 Machine Information 1-6
1.3.4 Serial Number and Distributor Information 1-7
1.4 Contact Information 1-8
Introduction

Read and understand all safety
precautions and instructions in this
manual before reading any other manuals
provided with this roller and before
operating or servicing the roller. Failure
to do this can cause property damage,
personal injury or death.
WARNING
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Introduction
Safety, Operation & Maintenance Manual - October 2018

Introduction
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
1-1
1 INTRODUCTION
1.1 Overview
•SANY-built equipment offers high-quality
performance and excellent after-sales
service support.
•SANY-built equipment is widely used
throughout the industry for various types of
applications.
•SANY is a leading manufacturer of heavy
construction equipment worldwide.
This operator’s manual provides safety,
system functions, operation, maintenance,
troubleshooting and specications. In order to
properly use your equipment, it is important to
read and understand this manual before using
the equipment.
Items addressed in this manual are designed
to help you:
•Understand the structure and performance
of your equipment.
•Reduce improper operation and point out
possible hazardous situations when using
your equipment.
•Increase efciency during operation.
•Prolong the service life of your equipment.
•Reduce maintenance costs.
Always keep this manual nearby and have all
personnel involved with any operations read it
periodically. If this manual become damaged or
lost and cannot be read, it is advised to request
a replacement copy from your SANY distributor
as soon as possible.
If you sell the equipment, be sure to give this
manual to the new owner.
Continuing improvements in the design can
lead to changes in details which may not
be reflected in this manual. Always consult
your SANY distributor for the latest available
information on your equipment or if you have
questions regarding information in this manual.
Fig.1-1

1-2
1.2 Your Documentation Package
The documentation includes:
•Safety,Operation and Maintenance Manual.
•Parts Book– including the Parts List and
the Drawings needed for ordering parts.
If the Parts Book is not attached with the
equipment, contact SANY.
1.2.1 Recommendations on using the
documentation
•The documents only apply to this machine,
and should not be used with any other
machines.
•Ensure that the documents are complete
and up to date.
•Put all data in a folder (if including leaets).
•Print and replace the lost, damaged and
blotted pages.
•Add the latest SANY data in time and
destroy the inapplicable old documents.
1.2.2 Documentation storage
Always keep the manual with the machine in
the operator cabin.
The Parts Book is best left either shelved in
the workshop area or office. It should always
be available to the maintenance and service
personnel as required.
1.2.3 Organization of this manual
This operator's manual covers safety,
operation and maintenance of your machine.
Get familiar with it before performing any
operations. Put this manual within easy reach
for your reference and replace it if it is lost or
damaged. Due to improvement and updating
of products, some information may differ from
your machine. If you have any question on the
use and maintenance of your machine, contact
your SANY distributor.
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Introduction
Safety, Operation & Maintenance Manual - October 2018

Introduction
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
1-3
1.2.3.1 Introduction
This section provides an overview of what is
covered in the rest of this manual, including
machine label information and SANY contact
information.
1.2.3.2 Safety
This section covers basic safety information
relating to this equipment. Make sure you fully
understand all the precautions described in this
manual and the safety labels on the machine
before operating or maintaining this machine.
Failure to do so may result in serious injury or
death.
1.2.3.3 System functions
This section provides an overview of all the
controls and prompt & operating systems on
your machine. Only when you are familiar with
all systems, can you operate and maintain the
machine safely.
1.2.3.4 Operation
This section provides the basic operating
procedures for the machine. It is important to
study and become familiar with all procedures
before performing any operations with the
machine.
1.2.3.5 Maintenance
This section provides all general maintenance
and repair procedures. It is important to study
and become familiar with all the maintenance
and repair procedures before performing
any maintenance or repair operations on the
machine.
1.2.3.6 Troubleshooting
This section includes common malfunctions
and fault diagnostic procedures for the
operating system of this pneumatic tire

1-4
roller. The basic troubleshooting methods for
mechanical, hydraulic and electrical systems
are included.
1.2.3.7 Specification
This section provides the general information
about this machine. Some information may
change as design modication.
1.3 Your SANY Machine
1.3.1 Machine directions
(1) Front
(2) Left
(3) Right
(4) Back
Fig.1-2
A
CD
B
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Introduction
Safety, Operation & Maintenance Manual - October 2018