SATO CL612 User manual

CL612
Parts List
Please note that this list is divided into two sections. Use the second section
(pages 42-75) if your printer S/N is between 50100000 and 81199999.
For all other serial numbers please use the first section (pages 3-41)
P/N9001030REV. D

CL612
Parts List
(Use this section for all serial numbers other then 50100000 to 81199999)
Sato America, Inc.
10350-A Nations Ford Rd.
Charlotte, NC 28273
Phone [phone]
Fax [phone]
P/N9001030REV. D

CL612
3
Table of Content
Base Cover Assembly 4-11
Frame Assembly 12-18
Thermal Head Assembly 19-22
Ribbon Assembly 23-26
Feed Roller Assembly 27-29
Main PCB Assembly 30-30
Memory Card PCB Assembly 31-31
(Option)
Dispenser Unit 32-37
Cutter Unit 38-41

CL612
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Base Cover Assembly

CL612
5
Base Cover Assembly

CL612
6
Base Cover Assembly

CL612
7
Base Cover Assembly

CL612
8
Base Cover Assembly

CL612
9
Base Cover Assembly
Item # Part Number Description QTY
1 PH1720101 Base frame 1
2 MH4300621 S-tight screw 1
3 PE6721100 Foot 4
4 PV2720100 Rubber foot 4
5 MD4301021 Pan head screw 4
6 PH1720200 Center frame 1
7 MD4400821 Pan head screw 5
8 PV9720200 Bush 1
9 PZ0720200 Rear cover 1
10 MD4300821 Pan head screw 6
12 PH1720400 Front frame 1
13 MD3401021 Pan head screw 2
14 MD4400821 Pan head screw 3
15 PV9720600 Bush 1
16 PR7720200 Power supply 115V 1
18 HD100301A Fuse (UL CSA) 1
20 MD4300621 Pan head screw 4
21 RH1721600 Power cable 1
22 PR3720700 PCB bracket 1
23 PT4720100 Guide 2
24 MD4300821 Pan head screw 4
25 PA1729000 Cover (memory) 1
26 MD4300821 Pan head screw 1
27 PH1720700 Lid 1
28 MD4300821 Pan head screw 4
31 PA1722300 Hinge bracket (A) 2
32 PA1722400 Hinge bracket (B) 2
33 PB5720100 Screw (M) 2
34 PB5720200 Screw (F) 2
35 NB5100030 Spring (latch handle) 8
36 ND3120024 C-snap ring 2
37 MD4300821 Pan head screw 4
39 PV9720800 Cover RH 1
40 MD4300821 Pan head screw 4
41 PH2720100 Window 1
42 NA1030022 Plain washer 2
43 NB0030022 Spring washer 2
44 MT1300522 Hex nut 2
45 PH1720601 Cover (LH) 1

CL612
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Base Cover Assembly
Item # Part Number Description QTY
46 MD4300821 Pan head screw 5
47 PH1720900 Cover (LH) 1
48 MD4300821 Pan head screw 7
50 PE6720900 Hinge cover (LH) 1
51 PE6721000 Hinge cover (RH) 1
52 MA7300625 Truss screw 4
53 PR4720800 Key board cover 1
54 PE6720800 Switch 1
55 PA1728600 FG plate 1
57 PR4720300 Dip switch cover 1
58 MH0300821 P-tight screw 1
59 MD4301021 Pan head screw 3
60 MD3300521 Pan head screw 1
61 PH0720200 Front cover 1
62 PA1722500 Front cover bracket (A) 1
63 PA1722600 Front cover bracket (B) 1
64 MH0300821 P-tight screw 6
65 PA1724000 Tear off blade 1
66 MH0300821 P-tight screw 2
67 MD4300821 Pan head screw 2
68 PR1340500 Antistatic brush 1
69 MH0300821 P-tight screw 2
70 PH0720300 Cover RH sub 1
71 MH0300821 P-tight screw 4
74 PA1729100 Paper holder 1
75 PE1720300 Label stopper 1
76 PA4520300 Stopper spring 1
77 MH0300821 P-tight screw 1
78 NA1030022 Plain washer 1
80 PA1729200 Roller bracket 2
81 PB0723600 Shaft (unwind) 2
82 PE3720200 Roller 12
83 PE3720500 Roller 12
84 ND0040030 E-snap ring 4
85 MD4300821 Pan head screw 6
86 PA1723700 Unwind bracket (A) 1
87 MD4300821 Pan head screw 2
88 MD4300821 Pan head screw 2
89 MD4400821 Pan head screw 1
91 PR3720100 Unwind bracket (B) 1

CL612
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Base Cover Assembly
Item # Part Number Description QTY
92 MD4300821 Pan head screw 2
93 PB0722500 Shaft (unwind) 1
94 ND0030030 E-snap ring 2
103 RH1725000 EXT cable 1
104 MA0300622 Pan head screw 2
105 JG900411A Cap 1
106 RJ1721600 KB PCB set 1
107 MH0300821 P-tight screw 1
108 RH1720400 Key board set 1
110 RH1740700 LCD cable 1
111 MH0250621 P-tight screw 1

CL612
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Frame Assembly

CL612
13
Frame Assembly

CL612
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Frame Assembly

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Frame Assembly

CL612
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Frame Assembly
Item # Part Number Description QTY
1 MD4400821 Pan head screw 2
2 MD4401621 Pan head screw 2
3 PL1720200 Engine frame 1
4 PA1721600 Support plate (A) 1
5 MD4301422 Pan head screw 2
6 PV9720500 Bush 1
8 PR3720400 Paper guide 1
9 PV9720900 Sensor protector 1
10 PD1720800 Sensor protector 1
11 MD4301422 Pan head screw 3
12 PE3720300 Roller 2
13 PB2740100 Collar 2
14 MD4301021 Pan head screw 2
15 PA1729500 Guide plate (A) 1
17 PB2721100 Collar 1
18 PC1720700 Spring 1
19 MD4301422 Pan head screw 1
22 PA1722900 Guide plate (B) 1
23 MD4300821 Pan head screw 1
24 PA1723000 Side frame 1
25 MD4300821 Pan head screw 4
26 PA1720800 Frame bracket 1
27 MD4400821 Pan head screw 2
28 PR4720400 Latch handle (A) 1
29 PR1720600 Latch handle (B) 1
31 PC2720100 Spring (latch handle) 1
32 PB0723700 Shaft (latch handle) 1
33 MJ1400524 W-point screw 4
34 ND0050030 E-snap ring 1
35 PA1720900 Plate (adjust A) 1
36 PL2720100 Adjust collar 1
37 MD4300821 Pan head screw 1
38 MD4400821 Pan head screw 1
39 PA1721000 Plate (adjust B) 1
40 MD4400821 Pan head screw 1
43 PR7720500 Platen roller 1
44 PR7720600 Feed Roller 1
45 MD4300821 Pan head screw 4
46 PL1720500 Pulley 2
47 MJ1300424 W-point screw 4
48 PT8187064 Timing belt 1
49 PL1720400 Motor pulley 1

CL612
17
Frame Assembly
Item # Part Number Description QTY
50 MJ1400524 W-point screw 2
51 PB0720800 Shaft (idle gear) 1
52 PT1112060 Ball supporter 2
53 PE8720100 Gear 1
54 PE8720400 Gear 1
55 ND0040030 E-snap ring 2
56 PA1723100 Tension bracket 1
57 MD4300821 Pan head screw 2
58 PA1723200 Tension bracket 1
59 PB2720400 Collar 1
60 MD4401021 Pan head screw 1
61 PC0740100 Spring (tension) 1
62 MA0301221 Pan head screw 1
63 MT1300522 Hex nut 1
64 PE8720300 Gear 1
65 PE3720100 Tension roller 2
66 PB2720600 Collar 3
67 MD4401421 Pan head screw 2
68 MD4401621 Pan head screw 1
69 PB0721100 Shaft (head) 1
70 PA0720100 Collar 1
71 NB0050022 Spring washer 1
72 MN1501030 Hex bolt 1
75 MA0301221 Pan head screw 2
76 MT1300522 Hex nut 2
77 MD3300622 Pan head screw 1
78 PA3730200 Sensor bracket (ribbon) 1
79 MD3300622 Pan head screw 1
80 PA1723500 Switch bracket 1
81 MD4300821 Pan head screw 1
84 PB0723800 Guide shaft 1
85 MA0301221 Pan head screw 2
86 PT6720100 Cushioning rubber 1
87 MA0301221 Pan head screw 2
88 PB2720500 Collar 1
91 RH1721000 Ribbon sensor 1
92 MA0300622 Pan head screw 2
93 RH1721200 Head open switch 1
94 MD3201221 Pan head screw 2
96 RH1720500 Motor cord 1
97 MD3401221 Pan head screw 3
98 RH1724100 Pitch sensor cord 1

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Frame Assembly
Item # Part Number Description QTY
99 MD3300622 Pan head screw 2
100 RH1721400 Paper end switch 1
101 MD3201221 Pan head screw 2

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Thermal Head Assembly

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Thermal Head Assembly