Schaffner ECOsine active FN3420-030-3 Series User manual

August 2015
ECOsine®active Harmonic Filters
Operating and Installation Instructions (V6)

®All rights reserved, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission
and dissemination.
Revision: 6 (August 2015)
The most current edition of these instructions (PDF format) can be obtained from your con-
tact of the Schaffner sales organization and on the Internet at www.schaffner.com or
www.myecosine.com
Other technical documentation of our products is also available in the download area of our
website.
Valid for firmware version:
From V02.08.19 on
(For firmware version, see parameter P010)
Meaning of firmware version number:
V XX.xx.xx –hardware release, downwards incompatible
V xx.XX.xx –function version
V xx.xx.XX –small compatible changes
Document name:
Operating and Installation Instructions ECOsine active Rev6.pdf
Version history
Revision
Date
Description
6
August 2015
New air inlet design FN3430-200/250/300-400-4
5
April 2015
Updates on dimensional drawings and technical information, derating charts
added, maintenance schedule added, ECOsine®active with GL added, firm-
ware version V02.07.19 added
4
October 2013
Firmware description V02.08.xx to V02.08.17, ECOsine®active for 200V and
690V, cooling system from date of delivery calendar week 14/2013
3
March 2011
Firmware version V02.07.xx added
Editorial revisions
2
June 2009
Dimensional drawings ECOsine®active 100/120.
Drilling templates ECOsine®active 100/120 updated.
1
February 2009
First edition

5 ECOsine®active Harmonic Filters –Operating and Installation Instructions
Table of Contents
1General Safety Instructions 13
1.1 Intended use 14
1.2 Personnel qualification 15
1.3 Environmental conditions / Exclusion of warranty 16
2Introduction 18
2.1 Functions of the active filter 19
2.2 Principle of operation 20
2.3 About these instructions 21
2.4 Type plate 22
2.5 Type code 23
3Installation and Electrical Connection 24
3.1 Transport requirements ECOsine® active FN34xx-200/250/300-xxx-x 25
3.2 Commissioning after longer storage 26
3.3 Cooling circuit (ECOsine®active FN34xx-200/250/300-xxx-x) 27
3.3.1 Integrated cooling circuit with heat exchanger LNKS-8 28
3.3.2 Information on commissioning the cooling system 30
3.3.3 Water collection tray with drain tube 32
3.3.4 Interior air cooling system SK3305.xxx 33
3.3.5 System messages via LED display –SK3305.1xx with basic rules: 34
3.3.6 System messages via display –SK3305.5xx with comfort control 35
3.4 Dimensional drawings 38
3.4.1 Dimensional drawings ECOsine®active FN3420-030/050-xxx-3 38
3.4.2 Dimensional drawings ECOsine®active FN3430-030/060-xxx-4 40
3.4.3 Dimensional drawings ECOsine®active FN3420-100/120-xxx-3 42
3.4.4 Dimensional drawings ECOsine®active FN3420-100/120-480-3-GL 44
3.4.5 Dimensional drawings ECOsine®active FN3430-100/120-400-4 46
3.4.6 Dimensional drawings ECOsine®active FN3420-200/250/300-480-3 48
3.4.7 Dimensional drawings ECOsine®active FN3430-200/250/300-400-4 50
3.4.8 Dimensional drawings ECOsine®active FN3420-200-690-3 52
3.4.9 Dimensional drawings ECOsine®active FN3420-200-690-3-UL 54
54
3.5 Position of the connecting terminals 56
3.5.1 Connecting terminals ECOsine®active FN3420-30/50-xxx-3 56
3.5.2 Connecting terminals ECOsine®active FN3430-30/60-xxx-4 57
3.5.3 Connecting terminals ECOsine®active FN3420-100/120-xxx-3 58
3.5.4 Connecting terminals ECOsine®active FN3430-100/120-400-4 59
3.5.5 Connecting terminals ECOsine®active FN34xx-200/250/300-4xx-x 60
3.5.6 Connecting terminals ECOsine®active FN3420-200-690-3 61
3.6 External fuse protection 62
3.6.1 Recommended external mains fuse 62
3.6.2 External fuse protection for UL conformity 62

ECOsine®active Harmonic Filters –Operating and Installation Instructions 6
3.6.3 Devices with integrated fuse 63
3.7 Connection of ac mains (X1) 64
3.7.1 Connection of 3-wire devices 65
3.7.2 Connection of 4-wire devices 65
3.8 Component layout plan 66
3.8.1 Component layout plan FN3420-30/50-xxx-3 66
3.8.2 Component layout plan FN3430-30/60-xxx-4 67
3.8.3 Component layout plan FN3420-100/120-xxx-3 68
3.8.4 Component layout plan FN3430-100/120-400-4 69
3.8.5 Component layout plan FN34xx-200/250/300-4xx-x 70
3.8.6 Component layout plan FN3420-200-690-3 71
3.9 Connection of the external current transformers (X2) 72
3.9.1 Current transformers specification 72
3.9.2 Current transformer specification for UL conformity 74
3.9.3 Current transformer connection for operation of one ECOsine®active 74
3.9.4 Current transformer connection for parallel operation of several ECOsine®
active 76
3.9.5 Current transformer terminals on the active filter (X2) 78
3.9.6 Grounding of the current transformers 79
3.9.7 Checking current transformers rotating field 80
3.9.8 Checking current transformers phase assignment 81
3.10 Connection of the external interfaces 83
3.10.1 Overview 83
3.10.2 RS485 (X4) serial service interface 83
3.10.3 Digital inputs and outputs (X5) 84
3.10.4 Ethernet (X6) 86
3.10.5 Meaning of status LED 86
4Commissioning 87
4.1 Integrated display and keypad 88
4.2 Information screen 89
4.3 Parameter menu structure 90
4.4 Changing parameters 91
4.5 Commissioning procedure 92
4.6 Status messages 95
4.7 Error messages 97
4.8 Information for Schaffner Service 101
5Parameter list 102
5.1 Parameter groups P0xx, P1xx (read only) 103
5.2 Parameter groups P2xx, P3xx and P4xx (Commissioning parameters) 106
5.3 Parameter groups P4xx (setting of the compensation degree) 111
6AHF Viewer PC operating program 113
6.1 Operating system 114
6.2 Connecting to the PC 115

7 ECOsine®active Harmonic Filters –Operating and Installation Instructions
6.2.1 Connection via RS485 115
6.2.2 Connection via Ethernet 117
7Technical Data 119
7.1 General technical data 120
7.1.1 General technical data 400V / 480V and 200V / 240V 120
7.1.2 General technical data 500V / 690V 121
7.1.3 Maximum output current for harmonics 122
7.2 Device-specific data for ECOsine®active with mains voltage 200V / 240V 123
7.2.1 Device-specific data for ECOsine®active FN3430-030-200-4 123
7.2.2 Device-specific data for ECOsine®active FN3420-50-200-3 125
7.2.3 Device-specific data for ECOsine®active FN3430-060-200-4 127
7.2.4 Device-specific data for ECOsine®active FN3420-100-200-3 129
7.3 Device-specific data for ECOsine®active with mains voltage 400V / 480V 131
7.3.1 Device-specific data for ECOsine®active FN3420-030-480-3 131
7.3.2 Device-specific data for ECOsine®active FN3430-030-400-4 133
7.3.3 Device-specific data for ECOsine®active FN3420-050-480-3 135
7.3.4 Device-specific data for ECOsine®active FN3430-060-400-4 137
7.3.5 Device-specific data for ECOsine®active FN3420-100-480-3 139
7.3.6 Device-specific data for ECOsine®active FN3420-100-480-3-GL 141
7.3.7 Device-specific data for ECOsine®active FN3430-100-400-4 143
7.3.8 Device-specific data for ECOsine®active FN3420-120-480-3 145
7.3.9 Device-specific data for ECOsine®active FN3420-120-480-3-GL 147
7.3.10 Device-specific data for ECOsine®active FN3430-120-400-4 149
7.3.11 Device-specific data for ECOsine®active FN3420-200-480-3 151
7.3.12 Device-specific data for ECOsine®active FN3430-200-400-4 153
7.3.13 Device-specific data for ECOsine®active FN3420-250-480-3 155
7.3.14 Device-specific data for ECOsine®active FN3430-250-400-4 157
7.3.15 Device-specific data for ECOsine®active FN3420-300-480-3 159
7.3.16 Device-specific data for ECOsine®active FN3430-300-400-4 161
7.4 Device-specific data for ECOsine®active with mains voltage 500V / 690V 163
7.4.1 Device-specific data for ECOsine®active FN3420-200-690-3 163
8Maintenance 165
8.1 Cleaning of the ventilation grilles 166
8.2 Refilling the coolant 167
8.3 Maintenance plan ECOsine®active FN3420-30/50-480-3 168
8.4 Maintenance plan ECOsine®active FN3430-30/60-400-4 169
8.5 Maintenance plan ECOsine®active FN3420-100/120-480-3 170
8.6 Maintenance plan ECOsine®active FN3430-100/120-400-4 171
8.7 Maintenance plan ECOsine®active FN3420-200/250/300-480-3 172
8.8 Maintenance plan ECOsine®active FN3430-200/250/300-400-4 173
8.9 Maintenance plan ECOsine®active FN3420-200-690-3 174
9Declarations of Conformity 175
9.1 ECOsine®active FN34xx-30/50/60/100/120/200/250/300-xxx-x 176

ECOsine®active Harmonic Filters –Operating and Installation Instructions 8
9.2 ECOsine®active FN3420-100/120-480-3-GL 177
9.3 ECOsine®active FN3420-200-690-3 179

9 ECOsine®active Harmonic Filters –Operating and Installation Instructions
Index of Tables
Table 1: Use of symbols, terms, and designations 21
Table 2: Type code 23
Table 3: Transport requirements 25
Table 4: Preventative formation in case of longer storage: 26
Table 5: Formation instructions for DC link capacitors 26
Table 6: Technical data of cooling system 29
Table 7: System messages cooling unit SK3305.1xx 34
Table 8: System messages cooling unit SK3305.5xx 37
Table 9: Installation clearances ECOsine®active FN3420-030/050-xxx-3 39
Table 10: Installation clearances ECOsine®active FN3430-030/060-xxx-4 41
Table 11: Installation clearances ECOsine®active FN3420-100/120-xxx-3 43
Table 12: Installation clearances ECOsine®active FN3420-100/120-480-3-GL 45
Table 13: Installation clearances ECOsine®active FN3430-100/120-400-4 47
Table 14: Installation clearances ECOsine®active FN3430-200/250/300-400-4 49
Table 15: Installation clearances ECOsine®active FN34xx-200/250/300-xxx-x 51
Table 16: Installation clearances ECOsine®active FN3420-200-690-3 53
Table 17: Installation clearances ECOsine®active FN3420-200-690-3-UL 55
Table 18: Recommended external ac mains protection 62
Table 19: Fuse types required for UL conformity 62
Table 20: Devices with integrated fuse 63
Table 21: Connection cross sections and tightening torque mains connection 64
Table 22: Current transformer specification 73
Table 23: Power consumption of the current transformer lines valid for copper wires 73
Table 24: Example of a current transformer with UL conformity 74
Table 25: X2 terminal strip –connection terminals for external current transformers 78
Table 26: Cable cross section external current transformers 78
Table 27: Assignment of the digital inputs and outputs 84
Table 28: Key functions 88
Table 29: Information screen 89
Table 30: ECOsine®active menu structure 90
Table 31: Status messages of ECOsine®active 96
Table 32: Error messages of ECOsine®active 100
Table 33: Overview of the parameter groups 102
Table 34: Parameters P0xx to P1xx 105
Table 35: Parameters P2xx to P410 (basic commissioning parameters) 110
Table 36: Parameters P411 to P434 (adjust degree of compensation) 112
Table 37: AHF Viewer prerequisites 114
Table 38: Interface converter specifications RS485 115
Table 39: Recommended galvanic isolation interface converter USB –RS485 115
Table 40: Pin assignment of connecting cable interface converter –ECOsine®active 115
Table 41: Parameters for the interface configuration RS 485 116
Table 42: Parameters for interface configuration 118
Table 43: General technical data ECOsine®active series 400V/480V and 200V/240V 120

ECOsine®active Harmonic Filters –Operating and Installation Instructions 10
Table 44: General technical data ECOsine®active series 500V / 690V 121
Table 45: Technical data ECOsine®active FN3430-030-200-4 123
Table 46: Technical data ECOsine®activeFN3420-50-200-3 125
Table 47: Technical data ECOsine®active FN3430-060-200-4 127
Table 48: Technical data ECOsine®active FN3420-100-200-3 129
Table 49: Technical data ECOsine®active FN3420-030-480-3 131
Table 50: Technical data ECOsine®active FN3430-030-400-4 133
Table 51: Technical data ECOsine®active FN3420-050-480-3 135
Table 52: Technical data ECOsine®active FN3430-060-400-4 137
Table 53: Technical data ECOsine®active FN3420-100-480-3 139
Table 54: Technical data ECOsine®active FN3420-100-480-3-GL 141
Table 55: Technical data ECOsine®active FN3430-100-400-4 143
Table 56: Technical data ECOsine®active FN3420-120-480-3 145
Table 57: Technical data ECOsine®active FN3420-120-480-3-GL 147
Table 58: Technical data ECOsine®active FN3430-120-400-4 149
Table 59: Technical data ECOsine®active FN3420-200-480-3 151
Table 60: Device-specific data for ECOsine®active FN3430-200-400-4 154
Table 61: Technical data ECOsine®active FN3420-250-480-3 156
Table 62: Technical data ECOsine®active FN3430-250-400-4 157
Table 63: Technical data ECOsine®active FN3420-300-480-3 159
Table 64: Technical data ECOsine®active FN3430-300-400-4 161
Table 65: Technical data ECOsine®active FN3420-200-690-3 164
Index of Figures
Fig. 1: Principle of operation of the ECOsine®active filter 20
Fig. 2: Cable transport scheme 25
Fig. 3: Cooling equipment (ECOsine®active FN34xx-200/250/300-xxx-x) 27
Fig. 4: Cooling system –main components 28
Fig. 5: Cooling system –hydraulic plan 29
Fig. 6: Pressure and filling level indication of the cooling circuit 29
Fig. 7: Terminals for auxiliary power supply 30
Fig. 8: Terminals for auxiliary power supply 31
Fig. 9: Drain-tube of water tray 32
Fig. 10: Drain duct at the cabinet bottom 32
Fig. 11: Connection option for condensate drain at the interior air cooler 33
Fig. 12: Dimensional drawings ECOsine®active-030/050-xxx-3 38
Fig. 13: Drilling template ECOsine®active FN3420-030/050-xxx-3 39
Fig. 14: Dimensional drawings ECOsine®active FN3430-030/060-xxx-4 40
Fig. 15: Drilling template ECOsine®active FN3430-030/060-xxx-4 41
Fig. 16: Dimensional drawings ECOsine®active FN3420-100/120-xxx-3 42
Fig. 17: Drilling template ECOsine®active-100/120-xxx-3 43
Fig. 18: Dimensional drawings ECOsine®active FN3420-100/120-480-3-GL 44
Fig. 19: Drilling template ECOsine®active FN3420-100/120-480-3-GL 45