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  9. Sealey 1153CXHV User manual

Sealey 1153CXHV User manual

Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of
damaged parts. Use genuine parts only.
The use of improper parts may be dangerous and will invalidate the warranty.
Locate the jack in a suitable, well lit working area. Keep working area clean and tidy and free from unrelated
materials.
Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
Place wedges under wheels of vehicle, but ensure the jack wheels are free to move and that there are no
obstructions.
Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or “PARK” if
automatic).
Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for
vehicle tilting.
Ensure there are no passengers in the vehicle and that all non-essential persons keep a safe distance whilst
the jack is in use.
Place jack under lifting points recommended by vehicle manufacturer (see vehicle hand book). Ensure lifting
point is stable and centred on saddle.
 DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
Use suitable capacity axle stands under the vehicle before proceeding with any task.
Ensure there are no persons or obstructions beneath the vehicle before lowering.
DO NOT operate the jack if damaged.
 DO NOT work under the vehicle until axle stands have been correctly positioned.
 DO NOT exceed the rated capacity of the jack (3 tonne/3000 kg). When lifting a load of maximum capacity or
close to it, it is recommended that the effort be reduced by the use of assistance during this operation.
 DO NOT adjust the safety overload valve.
 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
 DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
 DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only and use a qualified person to
maintain jack hydraulic system.
 DO NOT allow untrained persons to operate the jack.
DO NOT use jack for purposes other than which it is designed.
 DO NOT allow persons to ride on the jack.
When not in use store jack, fully lowered, in a safe, dry, childproof area.
INSTRUCTIONS FOR:
TROLLEY JACK 3tonne
MODEL No: 1153CXHV
Your new Jack is produced and manufactured to a high standard of dependability and will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
1. SAFETY
2. INTRODUCTION
3. SPECIFICATION
4.1. Before first use.
4.1.1. Before using jack for the first time, purge the hydraulic unit in order to eliminate any air in the
system. Place handle (fig.1.H) onto the release valve (B) and open valve by turning the handle
anti-clockwise, place handle back into the jacking point (A) and pump for 30 to 40 seconds.
When complete, close the release valve by turning the valve (B) clockwise. When lifting a
load of maximum capacity or close to it, it is recommended that the effort be reduced by the
use of assistance during this operation.
4.1.2. Place a few drops of hydraulic jack oil on pump piston and pump handle several times to
distribute oil. Lubricate moving parts thoroughly.
4.2. General jacking.
WARNING! Before lifting ensure Section 1 safety instructions are read and understood.
4.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which the jack
is to stand is level and solid (not tarmacadam).
4.2.2. Position the jack saddle under the vehicle manufacturer’s recommended lifting point.
4. OPERATION
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 tonne (3000 kg)
Min. saddle height .......................................140mm
Max. saddle height .......................................432mm
Max chassis height.......................................165mm
Length.................................................625mm
Weight ..................................................19 kg
Original Language Version 1153CX.HV Issue: 2(L)-30/06/17
©Jack Sealey Limited
fig.1
Refer to
Instructions
Long chassis, high capacity, portable garage jack for serious hobby or recovery vehicle use. Supplied in Hi Visibility Green for easy location and
visual safety. Tough pump bracket and heavy-duty one-piece hydraulic unit with safety overload valve. Supplied with one-piece pumping handle
with rubber grip.
Apply
Chock
Wheels
Never
exceed
X2
5.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove
the handle to deactivate jack.
5.2. Keep the jack clean and lubricate all moving parts with oil on a regular basis.
5.3. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram,
pump, saddle, lifting arm, frame and all parts including nuts, bolts, pins and other fasteners. If any
suspect item is found remove jack from service and take necessary action to remedy the problem.
DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
5.4. Check the pump piston and the ram periodically for signs of corrosion. Clean exposed areas with a
clean oiled cloth.
5.5. After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
5.6. To check the oil level, fully lower the jack. Remove front cover plate (fig.1.C) and filler plug (fig.2.O).
The correct level is the bottom of the filler hole. If oil level is low, fill as required. Pump jack 5 or 6 times
to expel air. Pump jack up to full height and pour off excess oil before refitting plug. DO NOT touch the safety overload valve
(fig.2.V),
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil as this may cause serious damage to the jack
and will invalidate the warranty!
5.7. To drain the oil, remove the filler plug and raise front of jack. Make sure that no dirt is allowed to enter the hydraulic system.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT return jacks to us. Please telephone us on 01284 757500 to obtain the address and ‘phone number of your local
agent. If jack is under guarantee contact your local Sealey dealer.
5. MAINTENANCE
5. TROUBLE SHOOTING
IMPORTANT: MAINTENANCE OR REPAIR OF HYDRAULIC SYSTEM MUST ONLY BE PERFORMED BY A COMPETENT PERSON.
fig.2
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift the load 1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and pump the handle a few times.
Close valve and re-try
5) Clean and replace oil
6) Replace packing
Jack does not lift high enough
or feels “spongy”
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Fill or remove excess oil
2) Return jack to local service agent
3) Open release valve and pump the handle a few times.
Close valve and re-try
4) Check and close release valve
Jack lifts poorly 1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and pump the handle a few times.
Close valve and re-try
Jack lifts but will not hold load 1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Check and close release valve
2) Lower jack, close release valve. Place foot on front wheel
and pull up lifting arm to it’s full height by hand.
Open the release valve to lower arm
3) Open release valve and pump the handle a few times.
Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
Jack will not lower completely 1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due to
overloading/poor positioning
4) Air in system
5) Release valve partially closed
6) Jack spring damaged or unhooked.
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local service agent
4) Open release valve and pump the handle a few times.
Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service agent
Jack does not lower at all 1) Release valve closed 1) Check and fully open release valve
4.3. Jacking the vehicle.
4.3.1. Place the handle onto the release valve (B) and turn it clockwise to close the valve. Place handle
into socket (A) and commence pumping handle up and down using maximum strokes until the jack saddle reaches the vehicle jacking
point. Check that the jacking point is centrally located on the saddle and raise the vehicle.
4.3.2. Should the jack become overloaded, a safety excess pressure valve will open, and stop the vehicle from lifting.
WARNING! The jack is a lifting device only and must not be used to support the load. Use correctly rated axle stands to support the
load.
4.4. Lowering the vehicle.
4.4.1. If using axle stands, raise the jack high enough for the stands to be easily removed. Then place handle on release valve (B) and
turn anti-clockwise, very slowly, to open the valve.
4.4.2. The lowering speed is controlled by the amount you turn the handle. Lower carefully, avoid any sudden changes in descent rate which
would shock load the hydraulic system.
 WARNING! Ensure there are no persons or obstacles beneath the vehicle, or in the path of its descent.
Original Language Version 1153CX.HV Issue: 2(L)-30/06/17
©Jack Sealey Limited
EC DECLARATION
OF CONFORMITY
Description and Function:������������������������������������������������������������������������������������������������������������������������������������������������������������������������
Model/Type:���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������
Manufacturing Date/Serial Number (optional): ����������������������������������������������������������������������������������������������������������������������������������������
Manufacturer’s authorised representative within the EC: Jack Sealey Ltd, Kempson Way, Su󰀨olk Business Park, Bury St
Edmunds, Su󰀨olk. IP32 7AR
Conforms to the requirements of the Directives, as indicated�
And the following harmonised standard(s)
Technical le compiled by: Jack Sealey Ltd
Being the responsible person appointed by the manufacturer.
Signed�������������������������������������������������������������������������������������������
Date�����������������������������������������������������������������������������������������������
Name���������������������������������������������������������������������������������������������
Position�����������������������������������������������������������������������������������������
Place: Bury St Edmunds
Trolley Jack 3tonne Long Chassis Heavy-Duty Hi-Vis
1153CXHV v1
:2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
2009/125/EC Ecodesign Requirements
2009/142/EC Gas Appliance Directive
2014/29/EU Simple Pressure Vessels Directive
2000/14/EC Noise Emission in the Environment Directive
2012/19/EU WEEE Directive
2011/65/EU RoHS Directive
2014/68/EU Pressure Equipment Directive
89/686/EEC PPE Directive
2014/53/EU RTTE Directive
29 June 2017
Steve Buckle�
Marketing Director�
Sealey Power Products Kempson Way, 01284 757500 01284 703534 sales@sealey�co�uk www�sealey�co�uk
Su󰀨olk Business Park, Bury St Edmunds,
Su󰀨olk. IP32 7AR
EN 1494:2000+A1:2008 ���������������������������������������������������������������
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Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Original Language Version 1153CX.HV Issue: 2(L)-30/06/17
©Jack Sealey Limited

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