Sealey 1025HL.V3 User manual

INSTRUCTIONS FOR
TROLLEY JACK 2.25TONNE HIGH LIFT SUPER
ROCKET LIFT
MODEL NO: 1025HL.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
9Locate the jack in a suitable, well lit, work area.
9Keep work area clean and tidy and free from unrelated materials.
9Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
9Place wedges under wheels of vehicle (but ensure wheels of jack can move freely).
9Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or “Park” if automatic).
9Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.
9Ensure there are no passengers in the vehicle.
9Ensure all non-essential persons keep a safe distance whilst the jack is in use.
9Only place jack saddle under those lifting points recommended by the vehicle manufacturer (see vehicle handbook).
9Check the lifting point is stable and centred on the jack saddle.
9Ensure the jack wheels are free to move and that there are no obstructions.
WARNING! When lifting at the jack’s maximum rating (2.25tonne/2250kg) or close to it, it is recommended that the effort of raising the
load shall be reduced by the use of assistance during this operation.
▲DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
9Use suitable capacity axle stands under the vehicle before proceeding with any task.
9Ensure there are no persons or obstructions beneath the vehicle before lowering.
9Use a qualified person to maintain or repair the jack hydraulic system.
8DO NOT operate the jack if damaged.
8DO NOT allow untrained persons to operate the jack.
8DO NOT exceed the rated capacity of the jack.
8DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
8DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8DO NOT work under the vehicle until axle stands have been correctly positioned.
8DO NOT use the jack for purposes other than that for which it is intended.
8DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.
8DO NOT adjust the safety overload valve.
9When not in use store jack, fully lowered, in a safe, dry, childproof area.
2. INTRODUCTION
Ideal for the garage or serious enthusiast. Suitable for 4x4s, cars or light commercial vehicles which require high ground clearance. Super
Rocket Lift feature brings lifting arm into contact with jacking point in minimal strokes. Strong double rolled chassis. Also suitable for loading
bodyshop chassis jigs.
3. SPECIFICATION
Model no:.................................................................1025HL.V2
Capacity ...................................................... 2.25Tonne/2250kg
Min. saddle height .........................................................150mm
Max. saddle height ........................................................535mm
Max chassis height........................................................180mm
Length ...........................................................................720mm
Weight ............................................................................21.5kg
1025HL.V3 | Issue 1 24/01/17
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear safety
footwear

4. OPERATION
4.1.  Beforerstuse.
4.1.1. Before using jack for the first time, purge the hydraulic unit in order to eliminate any air in the system. Place handle onto the release
valve, fig.1.B and open valve by turning the handle anti-clockwise for a maximum of one turn. Place handle back into the jacking
point, fig1.A and pump for 30 to 40 seconds. When complete, close the release valve by turning the valve fig.1.B clockwise.
4.1.2. Place a few drops of hydraulic jack oil on pump piston. Pump handle several times to distribute oil. Thoroughly lubricate moving
parts.
4.2. General jacking.
WARNING! When lifting at the jack’s maximum rating (2.25tonne/2250kg) or close to it, it is recommended that the effort of raising the
load shall be reduced by the use of assistance during this operation.
WARNING! Before lifting ensure Section 1 safety instructions are read and understood.
4.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which the jack is to stand is level and solid (not
tarmacadam).
4.2.2. Position the jack saddle under the vehicle manufacturer’s recommended lifting point.
4.3. Jacking the vehicle.
4.3.1. Place the handle onto the release valve fig.1.B and turn it clockwise to close the valve. Place handle into socket fig.1.A and
commence pumping handle up and down, until the jack saddle reaches the vehicle jacking point. Check the jacking point is centrally
located on the saddle. Super Rocket Lift will only operate until chassis is reached. After that continued pumping raises the load at a
slower rate.
Note: Maximum height can only be obtained if the jack is sufficiently loaded.
4.3.2. Should the jack become overloaded, a safety excess pressure valve will open, and stop the vehicle from lifting.
WARNING! The jack is a lifting device only and must not be used to support the load. Use correctly rated axle stands to support the
load.
4.4. Lowering the vehicle.
4.4.1. If using axle stands, raise the jack high enough for the stands to be easily removed. Then place handle on release valve fig.1.B and
turn anti-clockwise, very slowly, to open the valve.
4.4.2. The lowering speed is controlled by the amount you turn the handle. Lower carefully, avoid any sudden changes in descent rate which
would shock load the hydraulic system.
WARNING! Ensure there are no persons or obstacles beneath the vehicle, or in the path of its descent.
5. MAINTENANCE
5.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove the handle to inactivate jack.
5.2. Keep the jack clean and lubricate all moving parts with oil on a regular basis.
5.3. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and all
parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove jack from service and take necessary action
to remedy the problem.
8DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
5.4. Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
8After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
IMPORTANT: Only fully qualified personnel should attempt hydraulic maintenance or repair.
5.5. To check the oil level, fully lower the jack. Remove filler plug fig.1.O. The correct level is the bottom of the screw hole. If oil level is low,
fill as required. Pump jack 5 or 6 times to expel air. Pump jack up to full height and pour off excess oil before refitting plug.
8DO NOT touch the safety overload valve (fig.1.V),
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil as this may cause serious damage to the jack and will
invalidate the warranty!
5.6. To drain the oil, remove the filler plug and raise front of jack. Make sure that no dirt is allowed to enter the hydraulic system.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Owing to their size and weight, hydraulic products should ideally be repaired by local service agents. We have service/repair agents
in most parts of the UK. Before returning your product please telephone our technical help line on 01284 7575505 for advice and
trouble shooting guidance..
If jack is under guarantee contact your local Sealey stockist.
De-commissioning the Jack
Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of
the jack and the oil according to local regulations.
1025HL.V3 | Issue 1 24/01/17
Original Language Version
© Jack Sealey Limited
g.1

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
1025HL.V3 | Issue 1 24/01/17
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
6. TROUBLESHOOTING
IMPORTANT: MAINTENANCE OR REPAIR OF HYDRAULIC SYSTEM MUST ONLY BE PERFORMED BY A
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift the load 1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve, max. one turn and
pump the handle a few times
Close valve and re-try
5) Clean and replace oil
6) Replace packing
Jack does not lift high enough or feels
“spongy”
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Fill or remove excess oil
2) Return jack to local service agent
3) Open release valve, max. one turn and
pump the handle a few times
Close valve and re-try
4) Check and close release valve
Jack lifts poorly 1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve, max. one turn and
pump the handle a few times
Close valve and re-try
Jack lifts but will not hold load 1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Check and close release valve
2) Lower jack, close release valve. Place foot
on front wheel
and pull up lifting arm to it’s full height by
hand
Open the release valve to lower arm
3) Open release valve, max. one turn and
pump the handle a few times
Close valve and re-try
4) Replace packing or contact local service
agent
5) Replace packing
Jack will not lower completely 1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due to
overloading/poor positioning
4) Air in system
5) Release valve partially closed
6) Jack spring damaged or unhooked.
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local
service agent
4) Open release valve, max. one turn and
pump the handle a few times
Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service
agent
Jack does not lower at all 1) Release valve closed 1) Check and fully open release valve