Sealey ADT200 User manual

INSTRUCTIONS FOR
TRANSMISSION CRADLE 200KG CAPACITY
MODEL NO: ADT200
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure all preliminary checks are carefully carried out before using the cradle and trolley jack.
9Immediately repair or replace damaged or missing parts (use an authorised service agent).
9Ensure use of genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Follow all of the safety instructions issued with the trolley jack.
8DO NOT exceed the rated capacity of the cradle or jack, whichever is the lower, see section 2.
WARNING! Ensure load is placed level and centrally on cradle and is fixed in place before attempting to lift, lower, or transport.
9Always use support chain supplied to stabilise and secure the load to the cradle.
8DO NOT substitute an inferior form of restraint for the support chain.
9Care should be taken when using the cradle and trolley jack in conjunction with a vehicle lift, to ensure that the vehicle is not lowered
whilst the jack is in position underneath the vehicle.
8DO NOT move the jack, with or without a load, with the cradle in the raised position.
8DO NOT use the cradle for any purpose other than for vehicle transmissions.
▲DANGER! DO NOT use on tarmacadam, or any other soft surface, as the jack may sink or topple. Serious personal or fatal injury may
result.
9Keep all unauthorised persons away from the area during lifting and lowering and when in transit.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/or tie back long hair.
9Ensure the jack is fully lowered and is clean, dry, and oil free before attempting to transport the jack with or without a load.
9Diligence is required in ensuring that the operation is continually monitored until completed.
8DO NOT allow untrained persons to operate the jack.
8DO NOT transport the jack, with or without a load, with the saddle in the raised position.
8DO NOT operate the jack when you are tired, under the influence of alcohol, drugs or intoxicating medication.
9Before storing, ensure cradle is clean and free of grease and oil. Store in a safe, dry, childproof location.
Note: When using this cradle, the maximum capacity of the jack and saddle combination will be limited to the lowest specified capacity in the
combination.
2. INTRODUCTION
Fully adjustable saddle with forward, backward and side-to-side tilt.
3. SPECIFICATION
Model No................................................................... ADT200
Application(s) ........................................ 3000CXD, 3003CXQ
Capacity....................................................................... 200kg
ADT200 | Issue 2 01/02/17
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing
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4. ASSEMBLY
ITEM DESCRIPTION
1 Saddle base
2 Saddle plate
3 Shaft
4 Circlip
5 Shaft
6 Screw rod
7 Collar
8 Washer
9 Bolt
10 Nut
11 Grub Screw
12 Pivot Shaft
13 Circlip
14 Angle Brackets
15 Bolt
16 Washer
17 Nut
18 Washer
19 Angle Plate
20 Bolt
21 Bolt
22 Washer
23 Nut
24 Hook pin
25 Hook
26 Wing nut
27 Chain
WARNING! Failure to assemble the cradle correctly may result in serious damage and/or personal injury.
Unpack the product and check contents against the parts listed. Should there be any damaged or missing parts contact your supplier
immediately.
Note: Items (2, 3, 4, 6, 10, 11) and (1, 5, 4) are pre-assembled.
4.1. Remove one nut (10) from screw rod (6), and thread screw rod (6) through shaft (5), re-fit nut (10).
4.2. Position saddle base (1) underneath saddle plate (2) and thread pivot shaft (12) through from one side ensuring a collar (7) is
inserted either side of the saddle base (1) and inside of the saddle plate brackets. Secure with a circlip (13) at each end of pivot
shaft (12). The three nuts (10) should be positioned near the end of the screw rod (6) closely fitted either side of the shaft (5) and
locked onto the screw rod (6) by tightening the grub screws (11).
4.3. Attach angle brackets (14) to the saddle plate (2) with long bolts (15), washers (16) and nuts (17).
4.4. Attach angle plates (19) to angle brackets (14), using bolts (20), washers (18) and nuts (17).
4.5. Attach chain (27) to one angle plate (19) with bolt (21), washer (22) and nut (23).
4.6. Attach hook pin (24) to one angle plate (19) with washer (18) and nut (17).
4.7. Attach hook (25) to the hook pin (24) with washer (22) and wing nut (26).
5. OPERATION
5.1. With the jack fully lowered, remove existing xed saddle from jack and t the ADT200 in it’s place. Secure it with nut (9) and washer (8).
5.2. Adjust the pitch and tilt of the saddle to assist in safely supporting and transporting the transmission unit.
5.3. The cradle may be tilted forwards, backwards and from side to side, by operating the screw rod (6) and/or by turning the cradle on
the jack saddle.
5.4. Always position angle brackets (14) and angle plates (19) to best support and locate the transmission, ensure all nuts and bolts are
tight. Before moving jack and transmission, ensure that restraint chain is in place and tensioned.
5.5. Periodically lubricate the cradle pivot points and the adjusting bolts.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
ADT200 | Issue 2 01/02/17
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
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