Sealey MS018.V2 User manual

INSTRUCTIONS FOR
MOTORCYCLE FORK SEAL DRIVER KIT 9PC
MODEL NO: MS018.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Always wear approved eye protection when using the kit. Failure to do so may result in serious injury.
9Familiarise yourself with the specific applications and limitations of the kit, as well as any potential hazards.
8DO NOT use the kit for any purpose other than that for which it is designed.
9Ensure that the work piece is stable and that there is adequate lighting.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Ensure that the front of the motorcycle is adequately supported before removing the front wheel and forks.
8DO NOT use if any parts are damaged, as this may cause failure and/or personal injury.
8DO NOT use the kit when you are tired or under the influence of alcohol, drugs or intoxicating medication.
9Keep children and unauthorised persons away from the working area.
9When not in use, return all parts to the case, and store in a safe, dry, childproof location.
9Ensure that the driver selected is the correct size for the task.
IMPORTANT: These instructions are provided as a guide only. Always refer to the motorcycle manufacturer’s
service instructions, or a proprietary manual, to establish the current procedure and data.
2. INTRODUCTION
Professional kit to cover most diameters of forks. Split design for easy operation on both conventional and USD (inverted) forks for the
installation of fork seals. Hardened and tempered carbon steel, nished with zinc plating for corrosion resistance. Heavy knurled grip gives
positive purchase when in use and limits risk of slip if hands are oily. Limits potential damage to the forks caused by using other installation
methods.
3. SPECIFICATION
Model No.....................................................................MS018
Seal Drivers .......... 35-36,39,41,43,45,46-47,48,49-50,54mm
4. OPERATION
4.1. Remove the front wheel and fork assembly as required, following the
motorcycle manufacturer’s service instructions, or a proprietary manual
for the correct procedure.
4.2. Secure the fork assembly in a suitable holding device.
4.3. Remove the old fork seal.
4.4. Carefully slide a new fork seal onto the fork tube.
4.5. Select the correctly sized seal driver for the fork tube diameter.
4.6. Split the seal driver and assemble it around the fork tube and push fit
it together,
with the driving face pointing downwards towards the fork seal.
4.7. Using a smooth action, repeatedly slide the driver down onto the new
seal, tapping it slowly into place.
Ensure that the seal is fully driven home, allowing the seal retainer to be fitted.
DO NOT use excessive force as this will damage the new seal.
4.8. Reassemble the fork assembly, wheel etc. as per the motorcycle
manufacturer’s service instructions.
MS018.V2 | Issue 1 20/12/16
Original Language Version
© Jack Sealey Limited
Refer to
instructions
g.1
Wear eye
protection
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
MS018.V2 | Issue 1 20/12/16
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].