Sealey VS7233.V2 User manual

INSTRUCTIONS FOR
STUD EXTRACTOR SET
MODEL NO: VS7233.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
8DO NOT use the stud extractor set for any purpose other than for which it is designed.
9Keep the kit free from dirt and grime.
9Ensure your work area is tidy and free from hazards.
9Ensure the correct sizes of guide and drill are used to avoid injury and damage to the set.
WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this product,
but must be applied by the operator.
2. INTRODUCTION
Suitable for the removal of broken studs and bolts. Supplied with centring pilots for Ø4.75-9.5mm studs, drills, extractor shafts and
nuts. Ideal for engine manifold studs.
3. CONTENTS
Drill Bits: 3.2, 4.8, 6.4, 8, 8.7mm (Stud Range - 4.75 - 9.5mm)
4. SIZE GUIDE CHART
VS7233.V2 Issue1 01/02/18
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear protective
gloves
Wear eye
protection
Stud size 4.0 4.75 4.75 4.75 6.1 7.2 7.2 7.2 9.0 9.75 12 15
Guide size B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 - -
Guide ext. Ø 6.0 8.0 9.0 10.0 10.0 11.0 12.0 13.0 13.0 14.0 - -
Drill to use 3.2 3.2 3.2 3.2 4.8 4.8 4.8 4.8 6.4 6.4 8.0 8.7
Pin to use PIN 1 PIN 1 PIN 1 PIN 1 PIN 2 PIN 2 PIN 2 PIN 2 PIN 3 PIN 3 PIN 4 PIN 5
Hex extractor D1 D1 D1 D1 D2 D2 D2 D2 D3 D3 D4 D5

5. OPERATION
5.1.  Obtainareplacementforthebrokenstudorboltrstsothatyouknowhowdeeptodrillthepilothole.
5.2. Use the size guide chart overleaf to select the correct combination of drilling guide, pin and hex driver. Where a stud or bolt has
 shearedbelowtheinsertionsurfaceselectthelargestdrillingguidethattsintotheholeasshowning.1A.
5.3. Where a stud or bolt has sheared above the insertion surface select a drilling guide that fits closely over the stud as shown in figs.B&C.
5.4.  Withthedrillingguideinplace,drillaholeintothestudintowhichtheextractionpincanbehammeredasshownings.D&E. 
Depending on the size of the stud it may be necessary to drill a
smallerpilotholerstwhichcanthenbeenlargedtoacceptthe
extraction pin.
5.5.  Afterdrillingthestud,removethedrillingguideandcleanawayany
particles of metal left behind.
5.6.  Taptheextractionpinintotheholeinthestudasshowning.1E.
5.7. Place the correct hexagonal driver over the extraction pin as shown
  infig.1F.Applyaspannertothehexdrivertoremovethebolt/stud.
5.8. Pins 4 and 5 are for the removal of larger studs and have no
matching drilling guides.
NOTE:- In some cases where accessibility is an issue it may be
necessary to remove a component such as a cylinder head
from a vehicle.
Original Language Version
© Jack Sealey Limited VS7233.V2 Issue1 01/02/18
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Parts support is available for this product. please log on to
www.sealey.co.uk, email [e-mail] or telephone [phone]